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Old 11-08-07   #1 (permalink)
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Default [Project] SERVER CASE “Blood and Sweat” (56k slow) (last update 1/13/08)

Disclaimer:On hold till i get the case back from my fiancée. Loaned here my server when her Dell died. Loaned it to her 4/1/08 so i haven't been able to do any further work since then.

First off I am a college student so will only be able to work on this during thanksgiving and Christmas breaks. This will be a journey to complete to the level of professionalism that I am looking for. Anyway here are the pictures of the original Gateway server case. The dimensions are 24 in tall by 25 in deep by 8in wide.













Now here is the list of my planed mods on the case.
1) Side panel mod with mesh and acrylic.
2) New front panel doors. Aluminum/steel frame (black) with mesh centers (red)
3) Diamond shaped blow hole out top mesh (red)
4) Mod 2 i-cages into the existing SCSI hot swap bays.
5) Mod exhaust fans (2X 80mm) into bottom 4 PCI slots
6) Mount 2 PSU
7) Paint inside and outside black
8) All mesh painted red

Mods for Hardware
1) Sleeve PSU’s
2) Paint I-cages Black, Disconnect blue LED’s on fans

This is my sketch in paint of part placement



Here are my beginning SoildWorks models for the system. Very rough because I don’t have dimensions for all parts, only have outside dimensions since the case is at home and I am at school.

Isometric view


side view


front


Top


Any other ideas/suggestions for mods and such pass them on and thanks for looking.

Project will start in a week.
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Last edited by smee44 : 07-24-09 at 10:01 AM
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Old 11-08-07   #2 (permalink)
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Reserved for final pics
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Project Blood Server Case Mod. My first serious Mod
Intel OC guide
Methods to apply thermal paste
Link to ATX mobo hole dimensions for all you DIYers. page 12

System: Black Knight
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Old 11-08-07   #3 (permalink)
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Very nice ideas so far!

I personally don't like the diamond on top since everything else is right-angled. How about 3 stripes width wise?
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Old 11-08-07   #4 (permalink)
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Thanks I was thinking the same thing about the diamond. Though, slots seemed to look weird also. I am playing around with Solidworks model to find what i like the best. I'll post an update once i find what i like next.
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It’s not the size of your processor, it's how you use it.
Project Blood Server Case Mod. My first serious Mod
Intel OC guide
Methods to apply thermal paste
Link to ATX mobo hole dimensions for all you DIYers. page 12

System: Black Knight
CPU
C2D E6850 @3.6
Motherboard
evga 680i
Memory
2X 2GB Gskill 1000
Graphics Card
SLI'ed EVGA 7900GS KO
Hard Drive
2X WD caviar SE16 250 GB
Power Supply
hiper 580W
Case
Thermaltake Armor
CPU cooling
Xigmatek S1283
GPU cooling
zalman vf-900-CU
OS
XP pro, Vistax64, Win7x64
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Old 11-13-07   #5 (permalink)
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Default Opinions??

My latest rendition of the top of the case. i like this a lot better than the diamond or strips the other direction. I have been busy with schoolwork so haven't tied to many other designs.



Come on everyone I would like to get some comments on the design of this case. Project will start in T minus 4 days. I would like all of OCN to give me some help opinions on what you would like to see.

Also what color of Cold cathodes should I use? I am thinking Red or White.

Thanks to all who comment
__________________
It’s not the size of your processor, it's how you use it.
Project Blood Server Case Mod. My first serious Mod
Intel OC guide
Methods to apply thermal paste
Link to ATX mobo hole dimensions for all you DIYers. page 12

System: Black Knight
CPU
C2D E6850 @3.6
Motherboard
evga 680i
Memory
2X 2GB Gskill 1000
Graphics Card
SLI'ed EVGA 7900GS KO
Hard Drive
2X WD caviar SE16 250 GB
Power Supply
hiper 580W
Case
Thermaltake Armor
CPU cooling
Xigmatek S1283
GPU cooling
zalman vf-900-CU
OS
XP pro, Vistax64, Win7x64
Monitor
Dell 1707FP-ultrasharp

Last edited by smee44 : 11-13-07 at 04:20 PM
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Old 11-13-07   #6 (permalink)
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I say keep the front doors and put formed mesh on them, would probably save you a lot of time. Paint them of course. Your geometric shapes are OK but you could do better maybe octagons? Just my 2 cents.
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Old 11-16-07   #7 (permalink)
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From looking at the pictures, and if that red mesh is really going to be that red and thick, then white cathodes would really be sweet. But then they might be a little too bright so then red might help give it a better glow. I think I would go with red for that case. Can't wait to see what you do with that server case.

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Old 11-17-07   #8 (permalink)
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nice Sw designs... i have to use it for school..
anyways.. red and black is a nice combo.. but ever thought of the chemical waste green style?

anyways disign looks nice;. keep us posted
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Old 11-17-07   #9 (permalink)
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Can I have your bike there in the first picture?

I like the idea and the dual PSU mounts

*Waiting for the worklog*
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Old 11-17-07   #10 (permalink)
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This will be a nice system! Can't wait to see the progress.

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