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Old 08-30-08   #1 (permalink)
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Default [Complete] A Round Wood and Acrylic Case









Final build pics here.


This is the project log for a round wood and acrylic case.

The size of the case is 24-inches in diameter by 11-inches wide.

The stain color on the shell will be a dark oak and the acrylic sides will be gray/smoked.

An air cooled rig is going into the case and the client was very specific about the size, type, number and placement of the many case fans.


Maple body/shell of the case as it arrived in the shop.



Obligatory shot of some of the raw materials and parts.



Three SCYTHE S-FLEX "F" 120mm fans and two Aerocool 140mm LED fans.



After a thorough sanding the shell gets a few applications of a water-based dark oak stain. At this point it looks more like a piece of chocolate than a computer case (yum!).



Over the course of several days a dozen coats of wipe-on polyurethane are applied (with the help of my handy-dandy "office chair" turntable):



The shell now looks like a piece of candy.
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Last edited by Spotswood : 04-11-09 at 07:47 PM Reason: Completed!
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Old 08-30-08   #2 (permalink)
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The polyurethane looks amazing!!! Reminds me of maskabudo's XICLE mod. I'm sub'ing for the creativity.
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Old 08-30-08   #3 (permalink)
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Old 09-01-08   #4 (permalink)
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I managed to get into the shop for an hour or so this weekend.

I worked on getting the acrylic side panels cut. I don't have a bandsaw in the shop to make the circular cuts, instead I use my panel cutting jig on a table saw. After about 300 cuts I end up with this:



The cuts are very smooth and will only require a few passes on my stationary belt sander, followed by some wet sanding.
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Old 09-02-08   #5 (permalink)
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Wow! ... you cut that circle with a circle-saw blade !?!?!

....

Using the spindle is a great way to go.

+ for "McGyvering" with style.
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Old 09-02-08   #6 (permalink)
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which way up is this going to go? Careful it doesn't roll off your desk, lol.

Subscribing for originality too.

hehe, looks a bit like a lampshade ontop of it's stand in the 2nd to last pic.
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Old 09-02-08   #7 (permalink)
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Quote:
Originally Posted by boydyboyd View Post
which way up is this going to go? Careful it doesn't roll off your desk, lol.
The case will be mounted on chrome legs like this:

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Old 09-02-08   #8 (permalink)
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One of those and you should be in biss
Looks great so far.
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Old 09-02-08   #9 (permalink)
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Looks like this is going to be an awesome case.

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Old 09-02-08   #10 (permalink)
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Wow it looks really nice.
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case artistry, round, scratch build, wood, wooden


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