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Old 05-03-09   #1 (permalink)
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Default [Project] PhantomLED, A Case Fan and LED Controller.

Hey guys, this is my first Mod EVER! So I am sort of nervous about how it will turn out. for the last two weeks I have been putting allot of work into making this ‘get onto it feet’ before posting here.

Basically This is going to be a Homemade Fan Controller, i will be able to control the fans speed using Software

There will also be a LED Controller as well read the Specs for more info.

Thanks to:

CattleRustler - For developing the software on the PC side

oliverw92 - For developing the mounting hardware for the PCBs

maXim - For soldering the small parts, Thanks mate!

The Confirmed Specifications: (Continually Updated)



---------------------------------------------------------------

Cool Videos and Pictures






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Last edited by Du-z : 3 Weeks Ago at 07:42 AM
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Old 05-03-09   #2 (permalink)
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Table Of Contents:
1. The Plan
2. The PC's GUI (BETA) (Graphical User Interface)
3. PCB Design Revision
4. PCB Design Revision (Again)
5.1. Picture of Prototype 60-70% finished
5.2. Video about the Parts in the Prototype.
6. Latest PCB Version
7. Final Version?
8. PCB Version 1.0!!! (sent of for Verification before manufacturing)
9. PCBs back from manufacturing!
10. oliverw92's Renders for the PhantomLED's case
11. maXim soldering the one of small parts (A resistor array)
12. The First completed mainboard (this one had a dead chip)
13.1. Starting to swap out the LEDs on fan
13.2. Finished the first fan
14. Oli's first prototype PhantomShield
Intro (The Plan):

Hey guys, this is my first Mod EVER! So I am sort of nervous about how it will turn out. for the last two weeks I have been putting allot of work into making this ‘get onto it feet’ before posting here.

So as the title suggests, this mod is going to be swapping out those boring blue LEDs in my Antec 1200, with some slightly fancier RGB LEDs (they can make any colour in the rainbow basically). These LEDs will be driven by a custom made Circuit on a PCB (Printed Circuit Board). Which will in turn be driven by a great piece of open source hardware called Arduino. And then the software on both the Arduino and my rig will tell it which LEDs will turn on at Certain Temperatures. I will eventually have Manual control of the LEDs via the computers software.

For a good half of week 1, I was trying to figure out the best way to accomplish this. In the end i decided to go open source. Here is the basically outline of the Software/Hardware interface

1. Everest Gets the CPU temperature data and put it into the Registry.
2. This data is then read by a piece of software, which converts the data into something that is easier for the Arduino to read. For example

<40⁰C = 1
41-55⁰C = 2
56-60⁰C = 3
61-65⁰C = 4
66-70⁰C = 5
71-75⁰C = 6
>76⁰C = 7

3. the program then send this info via USB to the Arduino.

1 = Purple
2 = Blue
3 = Green
4 = Yellow
5 = Orange
6 = Red
7 = Red 1 second, white flash 0.2 second

4. The Arduino then turn on the power to the right LEDs to get the desired colour.

So with all this done I set about creating my PCB that will fit happily on top of the Arduino (otherwise known as a shield). My first job was to Chose which Arduino to use. And I chose the Duemilanove.



Now for the PCB, This took around a week to design, and i still haven’t sent it of to be professionally manufactured .

First step was to design the schematic.



Then Design the PCB. (FYI Silk Screen is the white text you see on you Mobo.)

Top Traces, Bottom Traces and Silkscreen:



Top Traces and Silkscreen:



Bottom Traces and Silkscreen:



Silkscreen:



as you should be able to see my prototype PCB should be able to slide straight onto the pins of the Arduino. all of the green rings in the middle of the board is were the wires for the LEDs come from.

And now we are up to the present day.
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E8400 @ 4005 Mhz (9 x 445) (C0)
Motherboard
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WD 1TB Cavier Black, 320GB Cavier Green, SG 60GB
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Thermaltake QFan ToughPower 850W (12volts=62Amps)
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Antec 1200
CPU cooling
Xigmatek S1283 (With Crossbow and AS5)
GPU cooling
Stock (Full Shroud, Single Slot)
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Samsung 22" 1680x1050

Last edited by Du-z : 1 Week Ago at 07:10 PM
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Old 05-03-09   #3 (permalink)
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wow subb'ed. looks like a great project.

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Old 05-03-09   #4 (permalink)
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my brain went "bzzzzt bzzzzzt, fizzzzz, pooof!"
looks cool, hopefully I can learn something about electronics from this project
carry on sir

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Old 05-03-09   #5 (permalink)
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haha thanks guys

CattleRustler; i was like you not 2 weeks ago, i only knew the basic fuctions of a resistor ect. now i know about them and more.

still need to figure out this crazy C++ Stuff though.
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My First Case Mod: PhantomLED Fan and LED Controller

System: Whats a Sig Rig.... :p
CPU
E8400 @ 4005 Mhz (9 x 445) (C0)
Motherboard
Asus P5KC
Memory
2x2GB DDR3 G.Skill [PI] @ 1440 (720) Mhz 6-6-6-16
Graphics Card
XFX 8800GT
Hard Drive
WD 1TB Cavier Black, 320GB Cavier Green, SG 60GB
Sound Card
Onboard (Realtek)
Power Supply
Thermaltake QFan ToughPower 850W (12volts=62Amps)
Case
Antec 1200
CPU cooling
Xigmatek S1283 (With Crossbow and AS5)
GPU cooling
Stock (Full Shroud, Single Slot)
OS
Windows 7 64-bit / Vista 32-bit
Monitor
Samsung 22" 1680x1050
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Old 05-03-09   #6 (permalink)
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awesome...
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Old 05-03-09   #7 (permalink)
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Thanks, i have finalized the order for some of the parts now.
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My First Case Mod: PhantomLED Fan and LED Controller

System: Whats a Sig Rig.... :p
CPU
E8400 @ 4005 Mhz (9 x 445) (C0)
Motherboard
Asus P5KC
Memory
2x2GB DDR3 G.Skill [PI] @ 1440 (720) Mhz 6-6-6-16
Graphics Card
XFX 8800GT
Hard Drive
WD 1TB Cavier Black, 320GB Cavier Green, SG 60GB
Sound Card
Onboard (Realtek)
Power Supply
Thermaltake QFan ToughPower 850W (12volts=62Amps)
Case
Antec 1200
CPU cooling
Xigmatek S1283 (With Crossbow and AS5)
GPU cooling
Stock (Full Shroud, Single Slot)
OS
Windows 7 64-bit / Vista 32-bit
Monitor
Samsung 22" 1680x1050

Last edited by Du-z : 05-04-09 at 03:08 AM
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Old 05-04-09   #8 (permalink)
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I like kittens but seriously this sounds friggin awesome! mads props to you an i really wish you the best of luck in pulling this off
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Old 05-04-09   #9 (permalink)
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Thanks mate, i will have 4 extra PCBs if anyone wants one once i get this going, just pay for the cost price of the parts.
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My First Case Mod: PhantomLED Fan and LED Controller

System: Whats a Sig Rig.... :p
CPU
E8400 @ 4005 Mhz (9 x 445) (C0)
Motherboard
Asus P5KC
Memory
2x2GB DDR3 G.Skill [PI] @ 1440 (720) Mhz 6-6-6-16
Graphics Card
XFX 8800GT
Hard Drive
WD 1TB Cavier Black, 320GB Cavier Green, SG 60GB
Sound Card
Onboard (Realtek)
Power Supply
Thermaltake QFan ToughPower 850W (12volts=62Amps)
Case
Antec 1200
CPU cooling
Xigmatek S1283 (With Crossbow and AS5)
GPU cooling
Stock (Full Shroud, Single Slot)
OS
Windows 7 64-bit / Vista 32-bit
Monitor
Samsung 22" 1680x1050

Last edited by Du-z : 05-04-09 at 03:23 AM
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Old 05-04-09   #10 (permalink)
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Arduino FTW!!!!

I must see how this project turns out, for it will be my deciding factor on me using the arduino in my future LED project in my rig. I've been watching Make Magazine's coverage on the arduino and its given me ideas on using it very similar to this. But I've been skeptical. I can't wait to see how this turns out.
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