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Old 08-15-07   #1 (permalink)
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Default Modding A Case

If i wanted to cut a hole in the side of my case and put in a transparent screen. What would I need moneywise and material wise? What material would the clear screen be? and what tools would I need.
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Old 08-15-07   #2 (permalink)
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A good tutorial on how to put in the window and it tells you what you need:

http://www.youtube.com/watch?v=WpZoE-zj0-k
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Old 08-15-07   #3 (permalink)
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gosh pochi. youve helped me alot today ;D
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Old 08-15-07   #4 (permalink)
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To cut it you'll need a jigsaw and a drill (to make the hole for the jigsaw to start at) or a Dremel, you'll also need some files - from fine to rough, say 3 - to make the edges straight. A set square will help you too if you going for straight lines.

Some people use window molding, aka U-Channel, up to you if you want to use it.

Then you can either mount the windows with a plastic to metal bonder such as epoxy, or you can drill holes for bolts and mount it like that
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Old 08-15-07   #5 (permalink)
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It is highly highly suggested that you use a dremel or other rotary tool that you can put metal cutting discs on. The Jigsaw, while very useful and a very good tool, was not designed to deal with pretty thin metal and cut nice holes in it. The jigsaw was made to cut through really tough stuff. You use a jigsaw and its pretty likely you'll do more harm than good.

Unless you take all precautions for jigsaw usage. And you hold your case, or part down very incredibly well. And you have steady hands and a quality jigsaw.

Dremeling is easier and looks much much better. Get sandpaper too. To smooth it down, and U-Channel will give you the all out professional look.
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Old 08-15-07   #6 (permalink)
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Quote:
Originally Posted by archangelabove View Post
It is highly highly suggested that you use a dremel or other rotary tool that you can put metal cutting discs on. The Jigsaw, while very useful and a very good tool, was not designed to deal with pretty thin metal and cut nice holes in it. The jigsaw was made to cut through really tough stuff. You use a jigsaw and its pretty likely you'll do more harm than good.

Unless you take all precautions for jigsaw usage. And you hold your case, or part down very incredibly well. And you have steady hands and a quality jigsaw.

Dremeling is easier and looks much much better. Get sandpaper too. To smooth it down, and U-Channel will give you the all out professional look.
If you do use a jigsaw.... place a piece of wood behind the case panel when cutting. It will prevent deformation of the metal.
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Old 08-15-07   #7 (permalink)
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Quote:
Originally Posted by DuckieHo View Post
If you do use a jigsaw.... place a piece of wood behind the case panel when cutting. It will prevent deformation of the metal.
If you use a dremel, just line it up and cut.
Much easier!

Oh yes, and should you need a walkthrough on proper dremel cutting technique, let us know. I'd be happy to guide you.
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Old 08-15-07   #8 (permalink)
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Quote:
Originally Posted by archangelabove View Post
If you use a dremel, just line it up and cut.
Much easier!

Oh yes, and should you need a walkthrough on proper dremel cutting technique, let us know. I'd be happy to guide you.
I actually find a jigsaw much easier than a Dremel for making long straight cuts. This especially true when working with thick Lian Li aluminum or steel cases.
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Old 08-15-07   #9 (permalink)
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Quote:
Originally Posted by DuckieHo View Post
I actually find a jigsaw much easier than a Dremel for making long straight cuts. This especially true when working with thick Lian Li aluminum or steel cases.
I agree
My method involves a single layer of layers of automotive auto body tape on the case/panel and two layers the saws mating surface to further protect the case/panel when cutting.
By taping the case/panel with an edge to edge method, it not only protects the case/panel but makes for easy drawings/plotting of the cuts.
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Old 08-15-07   #10 (permalink)
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For long straight cuts of course it's better to use a jigsaw. But I think learning with a dremel is always good. Put a jigsaw in someones hand, and they start to go off the line.. try to stop, and they slow down, and don't kno what theyre doing, and bam, you have a jagged piece of metal. Depends on the situation. I personally love my dremel and swear by it. Altho, this could be because my jigsaw is about 10 pounds of industrial strength metal pwnage.
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