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Old 07-23-08   #1 (permalink)
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Default CyberStation V4

Hey guys I am going to make the uber econo version of the station this time.

I ordered some Extruded PVC angles (Gray, 1-1/2" by .240" thick) and some Expanded PVC sheet goods (Black .240" thick) to further cut the costs of the build by being more innovative with the materials.

Unlike the previous stations I will be eliminating the use of aluminum and hardware as much as possible. This station will be glued together, fused actually, and somewhat lighter than the previous versions.

I've used expanded PVC in the Yacht biz for overheads and other trim panels: it takes paint great and is light and relatively stiff. Unlike acrylic it does not tap or bolt together well because it can be crushed or deformed. But it glues up perfectly.

It also machines a helluva lot easier than metal or acrylic...so it will be faster and easier to work with.

Since paint will be an option this is a chance for a DIYer to customize a nicely constructed and durable station with a paint job and save a ton of money...

I'll be making it in the dual 240(14" cube) and dual 240/single 320 (14" x 18") sizes with a variety of no cost options for front and side panels. I am also likely to bring out a 20" wide unit to accomodate the PA120.3.

I already have router templates for the MCR320, MCR230 and GTX 240 and PA120.3 and 120.2 and PA160 so putting any of those holes in the station will be free. The wider stations will cost a touch more.

I anticipate the cost of this station will be at or around $150...but I will try to make it even lower if possible.
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Old 07-23-08   #2 (permalink)
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Oh wow, a 4th version? I hope it turns out as awesome as V2 (my fav )

~Gooda~
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Old 07-24-08   #3 (permalink)
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Well the 1/4" expanded PVC is going to be a bit more flexible than the 1/4" acrylic: but it will also be more resilient and lighter and therefore cheaper and "safer" to ship. I'll be looking at ways to improve the unit as well.

And a big plus is that the person buyiong the station gets a complete, assembled, ready-to-use product instead of a pile of screws, angles and panels to put together.
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Old 07-24-08   #4 (permalink)
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We need a plywood version of the Cyberstation.
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Old 07-24-08   #5 (permalink)
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I'm working on one out of silly putty...
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Old 07-24-08   #6 (permalink)
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This sounds like a thing to take down the DD Torture rack lol

I might look into this in the future if I my new job keeps steady... Ive been itching to do something to my torture rack but am rather incapable modding seeing as i failed horridly at making a shroud lol

pics?
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Old 07-24-08   #7 (permalink)
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I just ordered the material tonight lol
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The secret of success is to develop one’s intuition with devotion, logic and ingeniousness.
Current Project: CalligaCab: TV stand/bookshelf/PC-case

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Old 07-24-08   #8 (permalink)
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I'd really like to see something like this, being the cheap bastard that I am.

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Old 07-24-08   #9 (permalink)
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I've been wanting to try my hand at flames...I've got a couple of spray guns and a nice compressor...and NAPA sells custom tinted auto paint...I used to shoot lacquer professionally and it's about the same as painting...just a matter of getting familiar with the materials again.
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The secret of success is to develop one’s intuition with devotion, logic and ingeniousness.
Current Project: CalligaCab: TV stand/bookshelf/PC-case

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Old 07-24-08   #10 (permalink)
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Quote:
Originally Posted by dskina View Post
I'd really like to see something like this, being the cheap bastard that I am.
If I could make these for a hundred bucks a piece or less I would...Volume Volume Volume

It's as easy for me to make 6 sets of parts at once as one. And the more I make the same thing the better I do it and the faster I do it so Win Win.

The problem I have with working acrylic is that to get SQW (Syrillian Quality Work) with one-off builds you need to spend hours and hours polishing edges...places like DangerDen can laser cut their prototypes in house and there is no polishing.

I am looking into getting a Laser Cutter...but I need to gauge the market. They are not cheap...it would take 700-1000 techstation sales to cover the cost of one after materials and time. And then you only get sharp straight edges...no routed profiles...no gleaming bevel...no SQW
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The secret of success is to develop one’s intuition with devotion, logic and ingeniousness.
Current Project: CalligaCab: TV stand/bookshelf/PC-case

System: Black Knight: Quest for the Graal
CPU
2 x X5470(ES) @ 4.1ghz Load
Motherboard
Intel D5400XS (SkullTrail)
Memory
Kingston HyperX CL4 DDR2 800 FB DIMM ECC
Graphics Card
2 Sapphire HD 3870X2 in Xfire
Hard Drive
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Creative X-Fi Extreme Music and Console
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Silverstone DA 1200
Case
Soldam Windy Alcadia XR-1 NRS
CPU cooling
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