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Old 10-15-09   #1 (permalink)
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Default Linksys WRT54G Fan Mod

Just a simple mod I did for a friend. Added a 70mm fan on top of the router to help cool it. Tried to fit the fan inside but it wouldn't fit due to clearance with the ports on the back.

What I had to work with


The fan


Used the closest size hole saw I had. This way allows for more air to enter easier. Also had to drill out 4 of the holes a little bit bigger to allow the machine screws to fit through. Also added a small heatsink to the Broadcom chip but forgot to take a picture of it.


Finished and assembled. Doesn't look half bad in my opinion. Provides plenty of airflow.

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Last edited by yutzybrian : 10-16-09 at 10:55 AM
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Old 10-15-09   #2 (permalink)
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Thats pretty sick man I gotta do that sometime the routers get pretty hot
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Old 10-15-09   #3 (permalink)
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Well, being that routers run hot and have a crappy lifespan, I think that is a very smart mod. Good job.

Maybe just one UV light inside wouldn't hurt though
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Old 10-15-09   #4 (permalink)
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Quote:
Originally Posted by losttsol View Post
Well, being that routers run hot and have a crappy lifespan, I think that is a very smart mod. Good job.

Maybe just one UV light inside wouldn't hurt though
lol all I have on hand is a 15inch cold cathode. Wouldn't exactly fit. My friend was just mainly looking for performance boosts and didn't care much about the aesthetics anyways.

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Old 10-16-09   #5 (permalink)
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Nice!U may also consider add a fan guard!U know for your cats safety!!!(if u have one)

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Old 4 Weeks Ago   #6 (permalink)
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looks good.

Where does the fan get power from on the board? Straight from the DC in?

Is the fan exhaust or intake? My WRT54G gets pretty warm and this mod might be worth doing.

I actually just cleaned up a 50mm fan today and I was wondering what I could use it for... it might be small enough to fit inside...
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Old 4 Weeks Ago   #7 (permalink)
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Quote:
Originally Posted by k4m1k4z3 View Post
Where does the fan get power from on the board? Straight from the DC in?
yes

Quote:
Originally Posted by k4m1k4z3 View Post
Is the fan exhaust or intake? My WRT54G gets pretty warm and this mod might be worth doing.
intake

(fans intake from the side opposite the spokes)
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Old 4 Weeks Ago   #8 (permalink)
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Quote:
Originally Posted by ZHoob2004 View Post
intake

(fans intake from the side opposite the spokes)
cool, I never realized that... though I could swear I had one that was backwards...
thanks

I will see what I can do... probably wont have time for this tomorrow, but should on Friday.
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Old 4 Weeks Ago   #9 (permalink)
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Yo man that's pretty cool!
I got a fan from a Sony stereo chain player, looks about the same size

Did you add anything when connecting to Dc ?
Not to overload your psu or not to change the power that goes in the router on a long term
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Old 4 Weeks Ago   #10 (permalink)
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Quote:
Originally Posted by Exutus View Post
Yo man that's pretty cool!
I got a fan from a Sony stereo chain player, looks about the same size

Did you add anything when connecting to Dc ?
Not to overload your psu or not to change the power that goes in the router on a long term
Its just a fan, it doesnt use enough energy to hurt anything.

I did this exact same mod to my router (WRT54G)except I used an 80mm fan and installed it the other way to exhaust heat. Also installed the DD-WRT firmware (which I love BTW) and OC'ed the thing.. still running strong for 8 months or so. Also in our house (2 stories) we get at least 90% signal now (compared to 30% before OC) anywhere and even 50% outside.
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