by DeathONator
07-31-2004
Discuss
this article.
Overview
This article has been written to guide you through buying and putting
together your own water cooling system. If along the way you have
any questions or would like to make any suggestions on how to improve
this article, you can do so at the Water
Cooling Guide thread at overclock.net.
Let's Get Started
Our goal here is to (1) create very solid water cooling system
and (2) do it as cheaply as possible. This entails buying things
from several different sellers and making/modding as many parts
as you can (though not required). I’m going to try and explain everything
as basic as possible, and use the simplest methods to do thing.
I think just about anyone can do this. First we will look at how
much we would spend buying a good complete kit. The prices and links
in this guide are for socket-A systems, but you should have no problem
finding the P4 or A64 version of a waterblock.
Kit
1 This kit comes with the CritiCool PowerPlant II PCI
Relay Card for powering your pump with out running an extra cable
out of the case. It also comes with Red Line Water Wetter (anti-corrosive).
Also, you use a T-line to bleed/fill your system. You have the option
to add whichever waterblock you like with this kit. From the ones
they have, you would definitely want the RBX waterblock. NOTE:
this kit does not come with enough hose clamps. It comes with 10,
you will need 13 if you get a dual outlet waterblock, 15 if you
add a GPU block.
$150 + $45 (for RBX waterblock) + S&H = $195 + S&H.
Kit
2 With this kit you fill/bleed the
system with the bay-res reservoir. I prefer a T-line, some people
don’t like T-lines. It also comes with D-tek’s SuperCool Coolant,
which won’t stain your tubing like Water Wetter. It comes with the
White Water waterblock.
Upgrading to the Eheim 1250 pump and White Water waterblock the
total comes to: $225 + S&H These are two kits that will perform
closely with the kit we are going to put together (for much cheaper!).
Explanation of Components Used In A Water Cooling Systems
It’s a good idea to browse through galleries of water cooled rigs
when you are just starting out, it will give you a much better idea
of how things work. CPU Waterblock: The waterblock is what is mounted
to your CPU in order to remove the heat it is creating. It is very
important to buy a good waterblock, because much of your system’s
cooling performance relies on it. It is important to look at how
well heat is removed from the CPU by the waterblock and how much
the waterblock restricts your coolant’s flow rate.
The Little River Cascade (US$92 + S&H from Australia), D-tek
White Water ($49.99), DangerDen TDX ($52.95),
and DangerDen RBX ($52.95)
are the best waterblocks out there. Check
out this article for a comparison of the Cascade, White Water,
and RBX. They perform very similarly with a given pump. Using the
same exact pump, but switching out the waterblock, you would have
different flow rates with each block due to the different levels
of restrictiveness of each block. I would either get the White Water
or DangerDen TDX. The TDX is less restrictive than the White Water,
but the White Water dissipates heat better. If I was forced to choose,
I would probably pick the White Water if you will be using the recommended
Eheim 1250 pump. With most waterblocks, the water comes in the central
inlet, and is exaugsted out of the two outside outlets. You would
use a Y-fitting to join the two outlets. The TDX does not have two
outlets, so no need for a Y-fitting, and it uses 4 less hose clamps,
compared to the RBX or White Water.
GPU Waterblock: Does the same thing as the CPU
block, but is used to cool the graphics card.
Pump: The pump will circulate the water in your
system. The pump’s gallons per hour (GPH) rating, its max head rating,
and its reliability/longevity are very important things to look
at. The GPH of the pump tell us how many GPH the pump can output
if nothing is restricting the flow of the water/coolant, and the
pump is not pumping the water against gravity. The max head rating
tells us how “strong” the pump is. This rating is how many feet
above the pump, it can deliver the water. So from this we can tell
how well the pump can overcome pumping water against gravity, or
through a heater core or waterblock, where the flow of the water
is restricted. I recommend the Eheim 1250, but if you wanted to
12VDC pump, this one would be great.
If you can afford it, get the 12V pump. It should give you better
flow rates in a high restriction system as well.
Coolant: The coolant absorbs the heat from the
waterblock(s). General we use distilled or de-ionized water. It
is a good idea to add some anti-biological additive to your coolant.
Barqua Spa spa sanitizer works well. It’s expensive but it will
last you forever. Just add about 4 drops and you won’t get that
lovely algae build up. You can also add an anti-corrosive additive
such as Zerex Super Coolant, Red Line Water Wetter, etc. I would
only use an anti-corrosive if you had another metal besides copper
and brass in your system. Copper/brass will cause the corrosion
of aluminum if you do not have an anti-corrosive additive. 5% anti-corrosive,
95% water is the standard mix, plus anything else you want to add.
UV reactive dye is another option.
Radiator: The radiator is where the heat of the
water will be absorbed from the coolant and then released into the
air. A good solution for a radiator is a ‘84 Chevrolet Chevette
heater core. This is the part that is used to heat the cabin of
your automobile. You could also choose to use a heatercore from
a different car. The Chevette is popular because of it’s size (W6.25'
x H7.25'). However, the Chevette heatercore has one 3/4' barb. Pulling
the ½' tubing over it will be very difficult. So, you can replace
it with a 1/2' or 5/8' barb.
Fan: On your radiator, you need a fan to circulate
air through it. You don’t want the already warmed air sitting there.
You always want cool air next to the fins. Two fans are better than
one, but use the same make/model of fan.
Fan Shroud: To attach the fan to your radiator,
you want to use a fan shroud. If you mount the fan tight against
the radiator, there will be a “dead spot” where the fan’s motor
is. No air will be circulating through the fins of the radiator
at that spot since there are no fan blades circulating air there.
We want to space the fan away from the radiator about 1.5'. This
should also reduce the noise created by the fan as well.
Tubing: Tubing takes water from one component
to the next. 1/2' inner diameter (ID), 3/4' outer diameter (OD),
with 1/8' walls is standard. Clearflex60 is the brand most common
in water cooling systems. The cheap vinyl tubing from Home Depot
kinks easily when you bend a radius in it get it where you want
it. Tygon is another brand that you can bend tightly with out having
to worry a lot about creating a kink, but Tygon is over $3.00/foot
in most cases.
Hose Barbs: Most of your devices will come with
½' OD hose barbs. If you get the heater core, you might have to
replace the stock fittings with hose barbs.
Hose Clamps: These will clamp your tubing around
the hose barbs, so the tubing doesn’t come off!
|
There are plastic/nylon
clamps with teethe that you pinch together to lock down, but
they can be hard to take off with out ruining them. But they’re
cheap. |
There are also the worm drive
clamps used on automobiles. These clamps work fine, but they
can cut into the tubing causing a leak. |
 |
|
I love and use
spring/Corbin clamps. You use a pair of pliers to squeeze the
ears together, which widens the clamp. Then you slide one over
the tubing and over the hose barb, and release the pliers; which
lets the clamp tighten down on the tubing. |
Relays and Switches: Normal water pumps in the
USA use 110VAC power, just like your monitor for example. Well,
we have the pump inside the case, and the only power available in
there is DC voltage. So we have a few options. (1) We can run a
power cord out of our case to our surge protector (Cheap/easy but
the computer can be turned on with out the pump running!). (2) Buy
a CritiCool
Power Plant PCI relay card (a bit expensive and uses a PCI slot).
(3) Buy his
Pump Relay Kit (requires cutting a small hole and mounting a
bracket on your case, and you still have 2 cords attached to your
case). Or (4) Put together our own relay/switch setup (cheaper,
harder, custom). Read this
article if you’re thinking about doing a custom job.
Y-Fitting: If your waterblock has two exhaust
ports, you should use a Y-fitting in order to join the two ports
back into one line. You don’t want to use a T-fitting for this,
because the 90° angle will restrict flow more than necessary.
T-Fitting: Many people use a T-fitting to create
a 3rd line, which runs to the top of their case. This line is called
the filling/bleeding line or T-line. You use the T-line to pour
water into the system, and to allow the air that was originally
in your system to escape. You want the T-line at the highest part
of your system possible, because air will float to the highest point.

T-Line Plug: If you’re going to have a T-line
for filling/bleeding, you’ll want something to plug it with after
your done with it. There are many options. Put a cap on the threaded
end of a hose barb, and plug the barb in. Plug it with a AA battery
:). I hear the lids off of certain markers work well too. An empty
Arctic Silver 3 syringe fits well also. And anything else you can
find that fits!
General Water Cooling Suppliers
DangerDen:
DangerDen actually makes almost all their water cooling products.
You can buy them directly from DangerDen, or buy them from one of
DangerDen's resellers (many of which are listed below). Each seller
has almost everything price matched with the other sellers. Great
customer service!
D-tek: D-tek carries most if not all DangerDen
products, plus stuff from other makers. They also have lights, case
accessories, etc. They have a pretty large water cooling selection.
Good customer service and good prices on most things.
Cool Technica: They have a very large selection,
from many different makers. They also have quite a bit of general
cooling products. Prices are great on some things, not so great
on others. Great customer service.
Criticool: Not that popular, and they don't
have a huge selection; but they are very competitive with pricing.
They also sell to Canada!
Silicone Valley Compucycle: SVC has water cooling
products from almost every maker out there. Some of it is good,
some of it is bad. Great customer service.
CrazyPC:
Carries a lot of Swiftec stuff. Great customer service. Ok prices.
Cost Break Down
I just want to say I have links to just about the cheapest place
you can get each product from. So, for example, if you are placing
an order to DangerDen for some stuff, you might as well order the
Eheim 1250 from there also instead of buying it at Criticool for
$1 less. You should save more than $1 in shipping. Just be aware
of saving money on shipping.
Component |
Model
and Link |
Quantity |
Price |
| CPU Water Block |
White
Water OR TDX |
1 |
$43.00 (for White Water) |
| Pump |
Eheim
1250 |
1 |
$59.00 |
| Radiator |
Chevy Chevette Heater Core (Buy at Advanced Auto Parts, Auto
Zone, Checkers, NAPA, etc) |
1 |
$20.00 |
| Radiator Fan |
Good 120mm Fan |
1 or 2 |
$12.00 (for one) |
| Hose Barbs |
Brass
½ x ½ NPT or 3/8 x ½ NPT |
2 |
$2.00 |
| Tubing |
ClearFlex60
(Chemical tubing, ½' ID, ¾' OD) |
10' |
$6.50 |
| Hose Clamps (for ¾' OD tubing) |
Nylon
Hose Clamps OR Wide-Band
Self-Tightening Spring Hose Clamps |
20 |
$8.84 |
| Fittings |
½'
T and Y-fitting |
1 of each |
$2.24 |
| Distilled/de-ionized Water |
Grocery Store |
1 Gallon |
$1.00 |
| Material For Fan Shroud |
Medium gague steel, copper, or brass (Found at Home Depot,
Ace, etc) |
10' x 12' Sheet |
$5.00 |
| Anti-corrosive Additive (Optional) |
Zerex Super Coolant |
4 oz. |
$4.50 |
| GPU Block (Optional) |
Maze4
GPU block |
1 |
$39.00 |
| Total: |
$164.08 + S&H + $39.99 for optional GPU
block |
If you have the option, upgrade your waterblock to the brass top.
The clear tops have been known to crack, and the aluminum tops could
get corroded sooner or later despite the anodization (so use anti-corrosive).
If you get the TDX, and you know you don’t want a GPU block, you only
need 9 hose clamps (plus any you want to have as extras), and you
do not need a Y-fitting. If you don’t feel up to making your own fan
shroud, you can buy one here
you panzy. But you can save about $6 making your own, I mean come
on $6!! $12 if you do the tupperware shroud. :D I would also recommend
doing dual fans on the radiator if you have room. Just make sure they
are the same make/model of fan, and both blow in the same direction.
You can also buy a heatercore with the barbs already installed here.
You big whimp. :) You can also get the heater core at www.cooltechnica.com
for the same price if that helps limit the number of orders you make.
You can get the Eheim 1250 for $58 and the Maze4 GPU block for $38
at www.criticool.com
but I figure you will loose more than that on shipping another order.
Putting Hose Barbs On The Heater Core
I put 5/8' hose barbs on my heater core, because since you have
½' ID tubing, you would like the ID of the hose barb to be around
½' as well. The reason being, anything less and it’s going to restrict
your flow where it does absolutely no good. The ID of a ½' hose
barb is close to 3/8'. There are two ways to attach the barb; one
is soldering them on, the other is JB Welding them on. If you know
how to solder, great do it that way. But be careful not to melt
any of the solder that keeps the heatercore from leaking. If you
don’t want to solder them on, I will explain how to JB Weld them
on. You can pick up JB Weld at a hardware store such as Home Depot:
1) First, you must remove the old hose barb like fittings from
your heater core. To do this, you can cut them off using a rotary
tool (Dremel), or use a hack saw with a metal blade. Try and chop
them off flush with the tank that they are mounted to. When cutting
off the barbs, have the heater core positioned so that the barbs
are pointed down, or so the heater core is up-side-down. This might
make cutting a bit awkward, but it will insure any metal that falls
into the tank of the heater core will not fall into the main body
of the heater core - and plug up any channels. After the barbs are
removed, tilt the heater core up-side-down again, and tap the core
to try and get most metal shards to fall out. Just do whatever you
can to get most of them out. Make sure the area is clean after cutting
the old barbs off.
2) Now, read the JB Weld directions!
3) Put a barb into position on the tank. See if the hole and everything
will line up correctly. If not, do what you need to do.
4) Mix up some JB Weld as the instructions direct, not getting
any on your hands.
5) Spread some JB Weld around the hole in the heater core, don’t
let any fall in! Now spread some around the threaded end of the
hose barb itself. Get lots on!
6) Put the barb into position. It’s a good idea to clamp it there
(not too tight though). If you have rubber gloves put them on and
spread the JB Weld around the base of the barb. You want a nice
bead connecting the barb to the core. You can use a plastic knife
or something instead of rubber gloves (throw the knife away when
done!).
7) If that barb is secured good, you can attach the next one. Then
let them dry/cure.
8) After you have given them enough time to reach full strength,
it’s time to test them out. Grab one and pull/push on it to see
if it’s as strong as it should be. You don’t want to TRY and rip
them off, but you want to make sure they are on there very securely.
Test both barbs!
9) If they are stuck like a naked, fat, man laying on a leather
couch in the dead of summer, then you can go on and sand off any
JB Weld that would make your job look sloppy. Or if you plan on
painting the outside of your core, you want it all to be smooth.
So go ahead and make it perty!
10) You should leak test just the heater core after the JB Weld
has dried 100%.
Making a Fan Shroud
Now that we got our fancy barbs on, we need a shroud for the fan!
There are, again, a couple of ways of doing this. We could make
one out of sheet metal, or modify a Rubbermaid tupper-ware container!
Here is an image of the tupper-ware shroud:
Now doesn’t that fit nicely! If you can’t figure out how to do
the tupper-ware shroud... then... Yeah... All you need to do is
cut a 120mm hole in the center of it, and make some holes for mounting
the fan to it. The tupper-ware shroud is by far the cheapest and
is very easy to do.
Here is how you would go about making a very simple shroud made
out of sheet-metal. Feel free to make yours however you want. This
is just a simple one that, I think, almost anyone can make themselves.
Some steps might seem a bit complicated, but just re-read
them and you should get it. Obviously, if you are going to use two
fans on your heatercore, make two shrouds.
- What You Will Need:
- Tape measure
- A Pen and/or Sharpy (fine tip marker)
- A straight edge of some sort
- Scissors
- Tin snips
- Drill gun and some drill bits
- JB Weld
- Primer/Paint (optional)
1) Go to a hardware store and pick up a piece of sheet-metal at
the minimum 10'x12' (assuming you will be using a 120mm fan and
Chevette heater core). You can pick whichever type of metal you
like. We are not going to start working with the sheet-metal yet.
We will first make a cheap cardboard or paper template to practice
and make sure everything will work perfectly. I happened to have
a 11.5' piece of hardboard lying around, so that is what I will
be using.
2) So cut a piece of your template material into a 9-3/4' x 10-3/4'
rectangle. Be as precise as you can on every mark/cut you make.
3) Now measure 1-3/4' in on both ends, of all 4 outside-edges of
the template and make a mark using a pen or fine tip marker. Now
use a straight edge and your pen to connect the two marks on all
4 sides of the template. You should now have a rectangle 6-1/4'
x 7-1/4' centered in your template.
4) Now, using the marks you just made, cut out the 1-3/4' squares
that you have on each corner of your template.

5) Now you want to make a mark right in the center of your template.
Do this by measuring in 4-7/8' from the two sides that are 9-3/4'
apart; and 5-3/8' from the two sides that are 10-3/4' sides. The
only reason you are making two marks in the same place (one measured
from one side, the other from the opposite side), is in the case
that your template isn’t exactly 9-3/4' x 10-3/4'. Then you can
take the average/center of the two marks as the actual center. Once
you have your marks, you can make one final dot right in the center
of where the marks intersect.

6) Then take any regular CD (CD-R, AOL CD, anything like that),
center it on your center mark, then trace around the outside with
your pen.

7) Now just bend your template on your lines at a 90° angle. When
you bend your actual sheet-metal, it maybe be easiest to find a
solid corner (of a work table or something), hang the side that
needs bending off of the edge, and start bending. A hammer can help
in the bending process.
8) Now cut out the 120mm hole. When you do this with the actual
sheet metal, you will of course have to drill a hole somewhere inside
the 120mm to get your snips started.

9) Now test fit it! If you’re doing this with your cardboard or
paper template, tape the corners together. The shroud should fit
around the sides of your heatercore pretty well. If not, you’ll
just have to adjust the angle of your bend to make it work. It should
be very close.
10) Now that your template is done and you know it will work, you
can start on the real thing. Cut your sheet-metal into a 9-3/4'
x 10-3/4' rectangle, then center your template over it, and mark
out all your edges.
11) Then you can just go back through steps 4, 7, 8, and 9, respectively.
Just replace the word “template” with “sheet-metal”, and use metal
snips instead of scissors. Take the line when cutting, meaning cut
on the inside edge of your mark (leaving no mark).
12) Now you need to drill some holes to mount your fan. Center
the fan over the 120mm hole, mark through each of the fans mounting
holes, then driller appropriately.
13) Now you need to attach the corners of your shroud. I used JB
Weld, if you have another way you want to do it that’s groovy. After
making sure your corners are bent where you want them and lining
up, mix some JB Weld up, and spread some on there. If your corners
aren’t co-operating, secure them somehow :D. Make sure you apply
some from the inside, which is a pain. Then let it dry, bracing
all the corners so they don’t come apart. After that has dried you
might want to put on another coat. After you’re done applying JB
Weld and it has dried, you can sand the outside of the corners down.
Dremels make sanding easier/faster!
14) Ok, it’s time to attach the shroud to the heater core. If doing
the corners seemed easy enough using JB Weld you might try using
it to attach it to the heater core. But then it is almost permanent.
Many people run threaded rods though the fan, shroud, and heatercore;
then attach nuts on each end. When installing the fan, you want
the fan to suck air through the heater core and blow it into the
case.
15) Now you can paint your shroud if you wish. Mask off the finned
area of the heatercore first. Before you install the fan: Prime
it, then paint it!
If you are comfortable enough with that, you could make the shroud’s
sides have a 45° angle, instead of being square. That way it is
more “aero dynamic.” To do this, you will just have to change the
dimensions and not cut out a complete 90 degree area on each corner.
Preparing The Case For Water Cooling
Many cases have a lower hard disk drive rack in the way of where the
heater core would go, such as the Chieftec Dragon case. If you have
one of these in the way, you have to remove it. You can either drill
out the rivets, or try and pry them out. If you plan on putting your
heatercore in the front of your case (which I will assume), then you
will want to cut a hole in the front, metal, panel of your case to
allow for air flow.

If you have chosen to attach the fan and shroud with threaded rods
and bolts, then you may want to leave 2 or 4 “ears” on the sides of
you rectangular hole; then drill some holes in them and run the bolts
all the way through so the heater core is mounted to the case with
the same bolts that you have mounted your shroud with. But you have
to make sure you mark out where the ears/holes have to be pretty accurately.
Here is a image to help out.

1) First you need to take off the plastic panel that is on the
front of your case. Sometimes they have them screwed in through
the inside; other times they just are snapped in.
2) To mark out the holes, set the heater core in the front of your
case, against the front panel of your case. Then either from inside
or outside, mark out the edges with your trusted sharpy. Then you
can start cutting it out using some tin snips. You again might have
to drill a hole to get started, but you might be able to find a
place to start the snips in already. Remember, you can always trim
more off, you can’t add any back.
3) Most waterblocks mount using the 4 socket mounting holes found
around your CPU socket. So in order for us to mount our block, we
either need to take out the motherboard, mount the block, then put
the motherboard back in; Or when everything is out of the case,
cut an “access hole” in the panel (motherboard tray) that you motherboard
mounts to. That way you can mount/unmount your water block without
taking anything out of your case. Just find out where the rectangular
hole needs to be, and how big. Then drill a hole to get your snips
started, then cut around it with your tin-snips. Putting Everything
Together I will assume you have your computer components installed
normally with the exception of a heatsink on your CPU. If you don’t
want to cut out a section of your motherboard tray as mentioned
in the previous step, you will have to take out your motherboard
in order to mount your CPU block. Also, if you have a cramped case,
you may have to install things in a different order or do some sort
of finagling.
Some Pre-Assembling Info

Generally you put your components in the following order:
Pump –> Radiator –> CPU block –> GPU block (optional) –> Back To
Pump
If you have a GPU block, just make the adjustments for it when assembling
your system. I am going to go through everything assuming you don’t
have a GPU block. Having a GPU doesn’t really change anything. You
just run your tubing a bit different. For the first time putting a
system together, I would hook everything up and put it in place before
filling the system. That way if a piece of tubing is too short, or
something doesn’t work right, you can always change it when there’s
no water in the system. Later on when working on your system when
you know everything works, you can take the watercooling system out
as one “piece” and do whatever you need to do, bleed it, then put
it back as one piece. First you need to figure out where your T-line
is going to go. You want the T-line at the highest part of your system
as possible. In my description, I am going to put the T-line between
the heater core outlet and the CPU block inlet. If that’s not going
to work for your system, then just make the necessary adjustments.
Things can be a little trickier for a 3-barbed waterblock, but
that’s ok. We need to join the two outside barbs of your CPU block
using your Y-fitting. One concern here is that you need to get the
tubing from your Y-fitting to your pump inlet or GPU block. To do
that you’re obviously going to have to bend the tubing. One problem
can be the width of your case and the length of the Y-fitting coming
off your CPU. If things aren’t done right, you won’t be able to
bend your tubing tight enough to get it to your pump and still be
able to get the side panel of your case on. There are two options
to keep this from happening. Cut the tubing that goes from your
CPU outlets to the Y-fitting pretty short, around 2.5'. That way
you will have as much room as possible to bend the tubing from the
Y’s outlet to wherever it needs to go. The picture will probably
help you get my drift.
My side panel can just fit on with the way the tubing is now. If
I made the bend radius any smaller, I would have more torque on
my graphics card and I might get a kink in the tubing. If the bend
radius was larger, my side panel wouldn’t fit on. Another way of
getting the tubing to the pump or GPU block is to keep the tubing
coming off the CPU block outlets pretty long, and add the Y-fitting
after you have cleared your side panel.
Putting Everything Together
1) Decide if you want to make the tubing coming off your CPU block’s
outlet very short, or long. Then estimate the length and cut two pieces
of tubing to go from your CPU block outlets to the Y-fitting. Install
the tubing on your CPU block outlets and clamp them.
2) Estimate the length of the tubing you will need to go from the
T-fitting to the CPU block’s inlet. Be sure it’s long enough. You
can always chop some off, and you should have plenty of tubing.
Put that piece of tubing on your waterblock’s inlet and clamp it.
Install and clamp the other end of the tubing on your T-fitting.
3) Cut another piece of tubing to go from your heater core’s outlet
to the T-fitting. The left barb of the heater core is the inlet,
the right is the outlet, though it probably doesn’t matter much.
I would try and get the T-fitting centered right between your CPU
block and heatercore. If you are off one way or another, it’s no
big deal. Install that piece of tubing on your heatercore. Clamp
it!.
4) Put a piece of tubing (uncut) on your heater core’s inlet. Stick
the heater core assembly in the case. Don’t bash it against any
electronics. You can use some weatherstrip material to seal around
the edge of the heater core that will be placed against the front
of your case. That way you insure that it pulls only fresh
air in. Mount it to the front of your case however you see fit.
:-)
5) Then place your pump wherever you want it to go. Cut the piece
of tubing coming off the heater core’s inlet so that it can be installed
on your pump’s outlet. Install and clamp that piece.
6) Take the pieces of tubing that you have already installed on
your CPU block’s outlets, and install them onto the Y-fitting, and
install your clamps. Make sure you know which side is going to be
the “top” of your waterblock when your install it, and make sure
that you have the Y-fitting below the piece of tubing on
your inlet. It will be harder to get the tubing from your Y-fitting
to the pump or GPU block it is not below the other piece of tubing.
Take a look at one of the pictures in this guide if you don’t understand.
7) Cut a piece of tubing to go from the top barb of your T-fitting
to the top of your case. Install that piece and clamp it.
8) Put one end of the leftover piece tubing on the outlet of your
Y-fitting and clamp it. Now install your waterblock on your CPU
as described in your waterblock’s instructions (which could be online).
Use a good thermal compound as always, and don’t over tighten your
waterblock. I install the threaded rods on the motherboard first,
making sure they are secure, then slide the block over the rods,
and finish mounting. Different waterblocks mount differently sometimes.
If necessary, install your motherboard now.
9) Now you can install the piece of tubing that is hanging off
your waterblock’s inlet onto the T-fitting and clamp. Then install
the piece of tubing from your Y-fitting’s outlet to the pump’s inlet
or the GPU block if you have one. Lastly, connect the piece of tubing
coming off your heater core’s outlet onto the T-fitting and clamp.
10) Double check that everything is installed and clamped.
Filling, Bleeding, and Leak Testing Your System
Explanation of bleeding: You have to get the water into your system
some how, right? When you first put the system together air is in
your lines. To get the water into the system I like to use a T-line.
The only purpose of this line is to give you a place to pour everything
in and let air out. If you’re using an anti-corrosive, you have
two option for mixing your coolant:
Option 1 (easier!): Get a gallon of distilled/de-ionized
water, pour it into a larger container, then add 6.4 ounces of anti-corrosive
(or 4oz if that is all you have), close container tightly, shake
(not stir :p) container. And there is your coolant. Mark on the
container “TOXIC! DON’T DRINK! BAD! TOXIC!” Or something like that.
You now have enough coolant to fill 3-5 watercooling systems!
Option 2: As you fill your system with water,
measure or estimate the amount of water you are pouring into your
system, then find 5% of that. That is how much anti-corrosive to
add. You don’t want to have your system 98% filled then try and
get 5% of anti-corrosive in. It’s not going to happen. So you have
to pour water in, get some air out of your lines (to allow for more
fluid), pour 5% of anti corrosive in, then pour some more water
in, then pour some more anti-corrosive in, and so on. I would prefer
having less than 5% of anti-corrosive, opposed to more than 5%.
The first way is easier yes? But I will use the second method since
it is more complex (needs more explaining).
1) Once everything is together, it’s time to fill the lines with
coolant! Get a funnel, put it in your fill/bleed line, and pour
some of your distilled/de-ionized water in. If you plan on using
an anti-corrosive additive, it’s a good idea to keep track of about
how much water you have used. That way you know about how much anti-corrosive
to add. Once the water level is about 4 inches from the top of your
bleed line, stop pouring in water.
2) Now carefully tilt your case back and forth (make sure you don’t
splash water out of your T-line). As you tilt the case, you will
see air pockets moving around. Tilt the case so that the air pockets
make it to the T-line and float out of the system. Your water level
will have dropped due to the amount of air being removed from your
system. Now if you want to use an anti-corrosive, find the amount
of water you have poured in so far, take 5% or that, and that is
the amount of additive to add at this point. If you’re using spa
sanitizer to keep any biological growths from appearing in your
system later on, pour some into the cap of the bottle, and just
pour about a teaspoon in (Sanitizer is not good for you! Don’t measure
it out with any cooking tools, just guess on the amount. Don’t even
touch the stuff). NOTE: Some spa sanitizer doesn’t react well with
anti-corrosive. It turns it into a gel... kinda. Just use as little
of each as possible.
3) Now pour in enough water to get your water level back to about
5 inches below the top of the T-line. Then tilt your case back and
forth some more to get more air out. While doing this, keep an eye
on your tubing to see if there are any pockets of air left (there
could be unseen air in your heater core/waterblock). If you see
pockets of air, get most of them out.
4) Once the water level gets below your T-fitting, you have to
pour in more water. Also add about 5% of anti corrosive, if you're
using any. Then look around for air pockets one more time. If you
see major ones, try and get them to float out. Then top off your
T-line off with water yet again.
5) Now double check that there are no obvious leaks. There shouldn’t
be unless you messed up big. Now plug the T-line with something
just to make sure water doesn’t spit out of it when you start your
pump. Before you start your pump there will be small air pockets
left in your lines. Starting the pump will turn the air pockets
into tiny bubbles. Plug-in and/or power up your pump with-out
the computer on. Now unplug your T-line.
6) As the water and bubbles cycle through the system, the bubbles
will pass through the T-line, and some of the bubbles will float
up the T-line, and out. It will take a few hours for most of the
bubbles to be removed, but that’s ok, you have to leak test your
system for at least 24 hours! Just keep an eye on the coolant level
and keep adding water as needed. The level of coolant in your lines
might drop as much as 2 inches the first half hour (depending on
how much air was left in the system). If the water level drops any
more than that, check carefully for leaks (which you should be doing
anyways). Your waterblock, fittings, and joints are all possible
spots for leaks. But if you have everything clamped down correctly
and added your fittings to the heater core correctly, you should
be fine. You can put a paper towel or two down at the bottom of
your case and below any fittings. This will help you be able to
spot any water that has dripped from a leak.
7) Once it’s been 24 hours and you have no leaks, you are free
to fire up your system. Make sure the pump is running as well as
the fan on your heater core. Go into your BIOS and keep an eye on
your CPU temperature for the first minute just to make sure the
waterblock is mounted correctly. At a stock CPU speed, your CPU
temperature should be around 35C-42C full load (room temperature
will affect your temps quite a bit). After that you’re free to start
overclocking/using your bad mahmuh-jahmuh system!
!CONGRATULATIONS!
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