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Old 07-02-09   #31 (permalink)
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Getting along there, looks great!

Going to look nice in my new computer.
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Old 07-05-09   #32 (permalink)
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Let me explain this picture a bit.
It's fairly hard to shove one tube inside another tube. It's especially hard as the lengths required get long and longer. When making a heat exchanger using 3/16 and 3/8" tube, it becomes an exercise in insanity.

Both tubes must be nearly perfectly straight.
That means, even the tinyiest imperfections become a problem. As you begin to push one through, friction becomes a huge problem. Even a degree or two at a tiny spot pushes parts of the tube against the inside of the other tube.
This isn't a problem with performance, simply that it becomes impossible to push one tube in any farther. You must then withdraw it, figure out what's stopping you, touch it a tiny little bit, and try again.

My method involves 5 ft long steel beams and clamps.

Clamp the tubes straight as possible.

And try.

When your looking down a 20ft long barrel though, things get interesting.
This took 3 days.

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Old 07-06-09   #33 (permalink)
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And bent on up.
20" by 12". 4 loops or so tall.
Should be adequate heat exchange. And nice and easy to insulate, I hope.



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Old 07-06-09   #34 (permalink)
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so cool
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Old 07-06-09   #35 (permalink)
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Second heat exchanger rolled, CPEV's tested played. Nice and up front. They will be "separately" insulated in their own little sealed box.

Now thats sexy. And under 3 inches tall.
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Old 07-07-09   #36 (permalink)
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wow.

what kind of torch do you use for brazing?
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Old 07-07-09   #37 (permalink)
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That MAPP in post 33.
Tuned in it works fine for evaps too.
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Old 07-08-09   #38 (permalink)
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Pink time!
Those CPEV's are looking beastley aren't they?


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Old 07-08-09   #39 (permalink)
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I think I went a bit overboard height wise. Don't need that much! (Yay the cascade just got shorter!) I think I'll shave 2 inches off of her. Having the "low" HX in the center helps with the insulation of it. Normally -80 to -90C would require 3" of foam.



Need to get cracking on getting that condenser for the first stage, I have a back up, but it's not as pretty or dense. Then I can worry the evaporator.
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Old 07-08-09   #40 (permalink)
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5 of 6 gauge kits.
2 ft of 1/8" tube on each, after brazing in an inch and a half of 1/4" tube to a tube adapator.
Will find that last bit or just pickup another while I'm at homedepot getting JB Weld for these joints. I don't like teflon tape, it's just not robust enough for me.

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