The long awaited results of FINALLY removing the IHS on my GTX580. What a beast of a GPU die...
The absolute LAST thing I wanted to do was foul up my card so I was super careful in removing the IHS. It seemed the top of the IHS on one side was lifted a bit and I could easily wedge the carpet blade into the gap with a few taps. I wedge it about to the depth of where the cut is on the blade. Then I put another blade on the side of it and tapped so it basically just pried up the rest of it. And man, just like my 560, the IHS literally POPS off the chip. When your tapping you'll hear a crack and the IHS will pop off the die.
Notice there's 3 air bubbles very easily seen in the thermal paste and you can see the thicker areas of the paste in the IHS too. I figured it'd be worth removing the IHS since the 620 doesn't fully cover the heatspreader, so once I get the PCB plate cut for the 620 to fit, the contact on the die should be absolutely flawless. Now if I only had better thermal paste than this ceramique crap...

Notice the screw holes filled with thermal paste on the 620...it doesn't fully cover it....(don't worry, I've got a 40G tube of the thermal paste, its cheap)

Notice how bad those air bubbles are. And man, this better work after this mod again..lol

I went ahead real quick and sanded down the edges of the IHS to give you guys that want to keep the heatspreader on some idea of what it should look like and what your really actually sanding. Notice before there was black epoxy, notice its gone and the IHS is sanded down and there's copper showing...
Alright, off to bed, I haven't been up this late since I started my new job....I'll mod the PCB plate tomorrow and then I should have everything put back together and some benchmarks for you guys sometime tomorrow afternoon!
First result:

-Full loop of heaven3.0
When I first booted the rig my GPU fan ramped up and when I ran heaven it ramped up to 90C in a few seconds...!!!!!!!! I took her back out and realized that there's these spokes from the PCB plate that keep the outer shell in alignment and that one of the metal spikes was hitting up against the antec 620's mounting bracket, preventing 1 side of it from actually putting pressure on the 620 onto the die. I also put too much thermal paste on the first time. My Afterburner SS is of the 2nd mount with a little blob size of thermal paste on the die and also cutting that spike that was preventing the bracket from working properly. I haven't put it all back together but I now know I've got the temps I'm looking for. Ready to fold this puppy to death or game at max voltage.
I also when ahead and used some thermal pad I had leftover from my laptop and replaced some thermal pads on the VRM's so I should get better heat transfer to the PCB plate. Overall the mod, once again, was a great success!
Edited by Cakewalk_S - 8/4/12 at 9:44am