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Recommendations for Pump Modification

post #1 of 12
Thread Starter 
I planning to install a DIYINHK Sanyo PCB on a DDC-1T. The retailer offers a heat sink for this PCB which I intend to install. The heat sink covers the whole PCB board and is offset by a 'chip' (wrong term nm) to stop the board from short circuiting. The only issue is the fact that if a solder is to high it could short circuit the board any idea of a electrical insulation material which could be placed in-between the board and heat sink? It would have to be capable of withstanding high temps (100deg +) and not stop thermal transfer of heat!
    
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post #2 of 12
Quote:
Originally Posted by 4514kaiser View Post

I planning to install a DIYINHK Sanyo PCB on a DDC-1T. The retailer offers a heat sink for this PCB which I intend to install. The heat sink covers the whole PCB board and is offset by a 'chip' (wrong term nm) to stop the board from short circuiting. The only issue is the fact that if a solder is to high it could short circuit the board any idea of a electrical insulation material which could be placed in-between the board and heat sink? It would have to be capable of withstanding high temps (100deg +) and not stop thermal transfer of heat!

My question, is why are you doing this to a new pump. When this mod was originally designed to revive old Laings. Your basically going out on a date with a beautiful woman doing this. EG if it goes wrong, your loosing out on 100$ and punching yourself in the nads.

But, if you pull it off, mad props! smile.gif Give it a try thumb.gif
post #3 of 12
Quote:
Originally Posted by PeteJM View Post

My question, is why are you doing this to a new pump. When this mod was originally designed to revive old Laings. Your basically going out on a date with a beautiful woman doing this. EG if it goes wrong, your loosing out on 100$ and punching yourself in the nads.
But, if you pull it off, mad props! smile.gif Give it a try thumb.gif

The DIYINHK Sanyo PCB performs better and is substantially quieter.
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post #4 of 12
Thread Starter 
Quote:
lowfat The DIYINHK Sanyo PCB performs better and is substantially quieter.
And that's why I'm doing it!

Just a thought, would a thermal pad work or would it interfere with PCB - I know they claim not to transfer electricity but the mod review clearly states that all flux should be removed which I believe will not transfer a current either is there an issue with having a sticky pad in direct contact!
    
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post #5 of 12
Thread Starter 
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post #6 of 12
Stop by a local Radio Shack in your area and ask about a thermal gap-pad for electronics. The 0.50mm to 0.80mm thickness size is ideal for your needs. If any leads are protruding too far, take a nail file and reduce them some. wink.gif

Also, if you were looking at grabing one of my 350's, I have a few dead PCB types that usually go for $15 shipped. that is a savings for those looking to do DIYINHK mods.
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post #7 of 12
Thread Starter 
lol..... if only I knew I already bought two pumps of you...................... 2 weeks ago remember shipping to Australia........which btw is taking them an age lol nm ty again.

..... might have to buy some more can't help myself cheap pumps...... that I can mod..... then break and mod again lol
Thanks for the tip will do it........... sound perfect
    
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post #8 of 12
Interesting, I have seen that the mod performs better on older pumps, but I never knew it would make the pump quieter.

Guess I might buy some of the dead 350s from Maverick and do a comparo vs the 2 1-Ts I will be running.

Just looked at a few different articles, etc about these. Seems really neat and reliable. The Sanyo boards seem even better due to the small inscrease and overheat protection. Very interesting mod for the 1 & 1-T, but not for the novice at soldering tongue.gif
Edited by PeteJM - 12/10/11 at 3:42am
post #9 of 12
Thread Starter 
we will see if it really not for the novice at soldering i have only solder like half a dozen wires all up so it should be interesting redface.gif ,
Bough a spare sanyo board should be fun and at worse I'll just have to get a few more boards sent fortunately there quite cheap so this is an option!
    
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Optical DriveCoolingCoolingCooling
Samsung External SE-208 Phobya v.2 480 x 3 Phobya v1.2 480  Dual XSPC top w/ 2 x DDC -1 pump w/ DIYINHK Pum... 
CoolingOSMonitorKeyboard
2 x AC AQ5 lt w/ WB's 64bit windows 7 pro Samsung 2443BW+ Sidewinder X6 
PowerCaseMouseAudio
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Optical DriveCoolingCoolingCooling
Samsung External SE-208 Phobya v.2 480 x 3 Phobya v1.2 480  Dual XSPC top w/ 2 x DDC -1 pump w/ DIYINHK Pum... 
CoolingOSMonitorKeyboard
2 x AC AQ5 lt w/ WB's 64bit windows 7 pro Samsung 2443BW+ Sidewinder X6 
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post #10 of 12
Quote:
Originally Posted by 4514kaiser View Post

we will see if it really not for the novice at soldering i have only solder like half a dozen wires all up so it should be interesting redface.gif ,
Bough a spare sanyo board should be fun and at worse I'll just have to get a few more boards sent fortunately there quite cheap so this is an option!

Just remember, when De-Soldering the wires, dont use the method he showed of tugging on them with a needle nose. Clean off the tip of the soldering iron, and use it to 'pull' the solder off the wire, its much safer, and you wont end up having to splice on more wire to the motor coils. If you do however, and it is to short, just un-do a loop of the coil (bring the wire around in reverse) and you will give yourself that much extra. It wont hurt the motor much.
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