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Silverstone TJ09 Hybrid Scratch Build - Page 3

post #21 of 71
Quote:
Originally Posted by rakunSA View Post

Small update guys. I received all the material I ordered. But look what I got today:
430980_10150577456686261_503211260_9421216_1850575011_n.jpg
mad.gifmad.gifmad.gifmad.gifmad.gifmad.gif stupid UPS!!!!
I emailed McMaster to see who needs to make the claim. It's ridiculous considering this came in a super thick cardboard tube that I couldnt even cut with my titanium scissors.
Anyhow, if you look at my Jawhorse workbench, you might wonder how I plan to cut the aluminum. Never fear! I came up with this idea on the drive home and made this just now:
423835_10150577624851261_503211260_9421708_505950585_n.jpg
Now I can make my cuts easily biggrin.gif Not bad if I say so myself. I used the new jigsaw, and man, does it cut like butter. I can't wait to try it out on the aluminum. I think I'll start making cuts tomorrow!
You might notice the decrease in quality in pics. I got in an argument with my dad and he doesnt want me using his DSLR anymore -___-. So I'm currently in the hunt to buy my own hmph. Looking at either a Nikon D90, D5100, or D7000 right now.
Stay tuned!

UPS.... wow. all I can say.
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post #22 of 71
Quote:
Originally Posted by rakunSA View Post

Small update guys. I received all the material I ordered. But look what I got today:
[I Warning: Spoiler! (Click to show) mad.gifmad.gifmad.gifmad.gifmad.gifmad.gif stupid UPS!!!!
I emailed McMaster to see who needs to make the claim. It's ridiculous considering this came in a super thick cardboard tube that I couldnt even cut with my titanium scissors.
Anyhow, if you look at my Jawhorse workbench, you might wonder how I plan to cut the aluminum. Never fear! I came up with this idea on the drive home and made this just now: Warning: Spoiler! (Click to show)
423835_10150577624851261_503211260_9421708_505950585_n.jpg
Now I can make my cuts easily biggrin.gif Not bad if I say so myself. I used the new jigsaw, and man, does it cut like butter. I can't wait to try it out on the aluminum. I think I'll start making cuts tomorrow!
You might notice the decrease in quality in pics. I got in an argument with my dad and he doesnt want me using his DSLR anymore -___-. So I'm currently in the hunt to buy my own hmph. Looking at either a Nikon D90, D5100, or D7000 right now.
Stay tuned!

UPS..really??? I don't even want to think of what could have happened to the aquearo and rad I sent you! Sorry to hear about it...can't wait to see what it is for though!
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post #23 of 71
Thread Starter 
So, stupid me accidentally set my camera to save the pictures in RAW instead of JPG. I'm too lazy tonight to convert them all so here's a teaser:

548161_10150592180776261_503211260_9470517_1513653870_n.jpg

The cuts turned out pretty well imo. I do have a question though, how do you go about making the cuts flatter? After using the jigsaw, the cuts are little bumpy. It's minimal but no compromise! Am I supposed to like go back with a dremel and grind it clean?
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post #24 of 71
Thread Starter 
as promised, more pics:

545218_10150593532961261_503211260_9474470_1459107985_n.jpg

547060_10150593533006261_503211260_9474471_1674141481_n.jpg

532858_10150593533066261_503211260_9474472_1486732520_n.jpg

552961_10150593533146261_503211260_9474473_186050743_n.jpg

486330_10150593533206261_503211260_9474474_713327376_n.jpg

The edge is just slightly wavy. Like barely. Idk how to clamp it down anymore than it already is. Maybe the small files will work some magic!

Also got new RAM! First time I've ever had to actually buy RAM as I always got it for free biggrin.gif
535723_10150593524601261_503211260_9474451_1722167010_n.jpg

Low profile RAM and black PCB? Interesting...
533502_10150593524631261_503211260_9474452_302402551_n.jpg

Old vs. New. Elpida vs Samsung...I think we know the victor :/
563528_10150593524711261_503211260_9474453_260013515_n.jpg

This will be interesting to look back on. Goes into my box of old computer collectors items (right now it just has a Pentium IV, and a 7900GX2 LOL)
563991_10150593524771261_503211260_9474454_1139062164_n.jpg

Looks better than I imagined. Thats good!
529778_10150593524826261_2122446571_n.jpg

Close up
564096_10150593524901261_503211260_9474456_925065531_n.jpg
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post #25 of 71
Thread Starter 
So the issue was that I didn't clamp the guides tight enough. Or more that I used the wrong clamps. The cuts I made today were much better. No filing needed! I did go back and do a rough file on the other cuts so now they're flat and nice though. I havent had time to go get the small files and file card cause I've been pretty busy with work and getting home later than normal. Anyhow, here are some new pics:

561950_10150595898296261_503211260_9481508_979973577_n.jpg

548031_10150595898341261_503211260_9481510_1784117521_n.jpg

548743_10150595898371261_503211260_9481512_1677122738_n.jpg
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post #26 of 71
Thread Starter 
Alright guys, decent sized update. I've finished cutting the panels for the main area. I just ordered screws and standoffs so I hope to assembly by this weekend.

U channel epoxied. Looks like the strength is there
7025579279_95f1a2a06e_c.jpg

Cleaned it up a bit. This part will be covered by the backplate anyways so I'm not too concerned.
7025579361_a79411c4ff_c.jpg

Mock mobo tray
6879479024_2177224831_c.jpg

Temp setup using tape. Added the mobo rails
7025579585_4dd68202d3_c.jpg

Added backside plate; this will serve as additional support for the rails
7025579691_49691de527_c.jpg

Added radiator grill piece. I'm seriously considering getting this cut by a waterjet. If i screw up this part, I'm just gonna end up raging so hard I might drop kick the whole project LOL
7025579787_925b47f96b_c.jpg

As you can see, it's a pretty tight fit. I still need to cut into the front supports
7025579925_faee2984e4_c.jpg

7025580055_eb9ff407bd_c.jpg

View of backside
6879479614_1055a7a436_c.jpg

One thing I totally forgot was the window at the top. Luckily, it just barely fits. Once I cut into the front supports, I'll have a little more room
7025579205_b9344f621c_c.jpg

I also already went through one blade (with lubrication too!). That .125" aluminum just eats it up. I'm so glad I bought a 7amp jigsaw instead of a 4amp one though. I can't even imagine how much longer it would take.

Comments appreciated as always!
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post #27 of 71
Thread Starter 
I got some more parts in today and started to do a mock assembly of the mobo tray as I wasn't sure if my idea would work. I'm not done yet but I've been pretty busy at work so I'm exhausted when I get home. I wont be working on the project until next week as I have a busy weekend. Here are some pics to keep you guys happy:

Yay for countersunk screws
540818_10150609863461261_503211260_9532289_1586115306_n.jpg

As you can see here, I decided to try using standoffs instead of tapping the channel as I was afraid the channel would be too thin. Looks like it works! I'll have to permanently fixate the standoffs to the channel
542985_10150609863516261_503211260_9532290_851776077_n.jpg

I'm so glad the motherboard tray is a perfect fit with the rails.
535970_10150609863591261_503211260_9532291_1667763115_n.jpg

480891_10150609863641261_503211260_9532292_1814443358_n.jpg

Until next week!
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post #28 of 71
love that strike freedom in the background biggrin.gif
awesome mod!
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post #29 of 71
Subbed.
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post #30 of 71
Impressive work!
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Intel Core i5 2500K @ 4,5GHz - 1.296 volts MSI P67A-GD55 Asus Strix Geforce GTX 970 4GB Mushkin Enhanced Silverline Stiletto 2x4GB 1333... 
Hard DriveHard DriveHard DriveHard Drive
Seagate Barracuda 7200.12 1TB Seagate Barracuda 7200.12 500GB Toshiba HDKPC08 3TB Samsung 840 Evo 120GB 
CoolingOSMonitorKeyboard
Corsair Hydro Series H60 Windows 8.1 Professional x64 BenQ G2420HD 24" 1920x1080 IBM Model M2 French Canadian Layout '93 
PowerCaseMouseMouse Pad
Mushkin Enhanced Joule 1000W Modular Antec DF-35 (Modded) Razer Deathadder 3500 DPI Mionix Sargas 900 
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My Gaming Rig
(16 items)
 
  
CPUMotherboardGraphicsRAM
Intel Core i5 2500K @ 4,5GHz - 1.296 volts MSI P67A-GD55 Asus Strix Geforce GTX 970 4GB Mushkin Enhanced Silverline Stiletto 2x4GB 1333... 
Hard DriveHard DriveHard DriveHard Drive
Seagate Barracuda 7200.12 1TB Seagate Barracuda 7200.12 500GB Toshiba HDKPC08 3TB Samsung 840 Evo 120GB 
CoolingOSMonitorKeyboard
Corsair Hydro Series H60 Windows 8.1 Professional x64 BenQ G2420HD 24" 1920x1080 IBM Model M2 French Canadian Layout '93 
PowerCaseMouseMouse Pad
Mushkin Enhanced Joule 1000W Modular Antec DF-35 (Modded) Razer Deathadder 3500 DPI Mionix Sargas 900 
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Reply
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