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Custom Laser Cutting?

post #1 of 14
Thread Starter 
Over the last several months I've had several requests for custom laser cutting. It's not something we do here and the laser shops I know are all production oriented and are not interested in "one-off" jobs. Does anyone know of a custom laser cutting service we could refer people to? Cutting aluminum requires something far more powerful than table top system which are primarily used to cut acrylic. It would need to be a CO2 laser (1000 watt or better).

Thanks! thumb.gif
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post #2 of 14
somethign like this I suppose?
http://www.emachineshop.com/machine-shop/CNC-Laser-Cutting/page77.html
post #3 of 14
Thread Starter 
Yes, that's what I had in mind. Do you know of anyone who have used them?
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post #4 of 14
Jim, Simon told me of a shop down here in San Diego that you pay like $150 / month for use of their laser cutters and pay separate for the materials. Maybe he will see this thread and chime in with the name of it and more details. Sounds exactly like what we would need.
post #5 of 14
MakerPlace in San Diego have a 150W laser cutter (and 3 more lower wattage ones for plastics/wood etc) that can cut decently thick steel plate (googling 150W lasers says that "The 150 watt laser will cut up to a thickkness of .090" mild steel and .075" stainless steel." - the example piece they cut seemed thicker than -.09" though so I'm not sure if the 150W is accurate or if I'm mistaken). It's not as thick as some of the thickest aluminum panels Jim uses, but certainly the thin to medium ones panels could be done. However you have to get trained to use it, you can't pay someone right now to do it for you. The thicker ones could be milled if the pattern didn't require a laser. I'm not sure if TechShop up in San Jose has a similarly powerful laser (their website only claims 45W), but it's a similar setup where you take a class and then you can use it as often as you want. They are opening a bunch more locations too:

http://www.techshop.ws/locations.html

The nice thing is people should be able to design something in sketch up, send the file and materials and then one of us could go down there and get it made for a nominal fee I imagine. Assuming we had the time and were willing etc. Work for me is picking up so I won't be able to get down there til mid april and still need to learn the tool etc. It's a good 30+ minutes drive without traffic for either of us too.
     
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post #6 of 14
Thread Starter 
I have my doubts about a 150w laser cutting aluminum. "Up to"" claims should always be taken with a grain of salt rolleyes.gif Aluminum is much more difficult to cut with a CO2 laser than steel or stainless (which both cut nicely with the right assist gas) because it's so reflective to the beam. Back in the old days, I used to operate a 1500w laser and normally ran it at 800-900w for .06" aluminum.
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post #7 of 14
Quote:
Originally Posted by Case Labs View Post

I have my doubts about a 150w laser cutting aluminum. "Up to"" claims should always be taken with a grain of salt rolleyes.gif Aluminum is much more difficult to cut with a CO2 laser than steel or stainless (which both cut nicely with the right assist gas) because it's so reflective to the beam. Back in the old days, I used to operate a 1500w laser and normally ran it at 800-900w for .06" aluminum.

You did make me wonder if AL was special when you were saying 1kw. I didn't realize AL needed so much power! Guess I'll be making my custom backplates out of steel then!
     
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post #8 of 14

You're trying to get a laser cutting service? wheee.gif Finally! Doesn't FTW PC also do custom laser cuts? You can go ask Eric or Smasher (not sure if smasher knows much still after leaving).

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post #9 of 14
Quote:
Originally Posted by HybridCore View Post

You're trying to get a laser cutting service? wheee.gif  Finally! Doesn't FTW PC also do custom laser cuts? You can go ask Eric or Smasher (not sure if smasher knows much still after leaving).

Any laser work FTW did was outsourced to FrozenQ I believe who has a laser suitable only for acrylic not metal. I could be wrong though about FrozenQ - but I know for sure they don't have metal laser cutting capabilities because I've asked in the past.
     
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post #10 of 14
I operate a waterjet, it wouldn't be able to get as detailed as a laser but it can cut thicker materials if needed.

Accuracy tolerance - 0.004"
Smallest Radius - 0.024" at optimal to around 0.040" (when we change to a new tip)
 
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