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Linksys Cisco E4200 Router Fan Mod/Case Mod and DIY

post #1 of 3
Thread Starter 
Hey everyone just wanted to show this awesome mod to my e4200 router running dd-wrt. So this thing runs super hot all the time, never had a router run this hot. So I decided to put a fan on it.

1. take the legs off
2. Unscrew the 4 screws on the bottom
3. snap the silver bar off, then the rest of the cover
4. Get nice fan 40-70mm should be good, and mark it on the top with a pen or something
5. Use a dremel and cut a square out slightly smaller than the dimensions of the fan.
6. Drill a small hole north of the fan hole for the wires
7. Use hot glue or simliar to mount the fan to the top of the case
8. Carefully disconnect the antenna connections to make taking the motherboard out easier
9. Locate the power input. Use a multimeter to find the negative and positive connections on the pcb. Solder your fan wires to the BOTTOM of the pcb, or it wont stick correctly. (and yes the power input on the router is 12v)
10. (optional) if the fan is running too loud at 12v, i used a resister to bring the voltage down to 7v for the fan.
11. Connect the antennas back up, put the lid back on, screw everything back together
12. Use a dremel to cut down the silver bar thing with the logo so the fan fits
12. Test er out!

ive included a picture of the top off, if it might help anyone, remember you are soldering the fan leads to the bottom of the board.

Before: (i took this pic off google)
Photobucket

After:
Photobucket

Mobo:
Photobucket
Edited by mmakam2 - 9/22/12 at 1:02am
    
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Hard DriveOptical DriveOSMonitor
1 OCZ Vertex 3 240gb SSD, 1 1.5TB Seagate Barra... Samsung DVD-RW and Sony DVD-Rom Windows 7 Ultimate 64bit Vizio 1080p 120hz 42in and Asus LED 23in 1080p 
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post #2 of 3
Looks awesome. I myself are trying to dissemble the E4200 (to put wall mount brackets on it). However, I'm running into a few difficulties. In short, I've removed the legs and unscrewed the four screws, but I'm not being able to snap the silver bar thing loose, yet less the actual cover. I'm afraid I'll break something if I push harder. Ideas? Awesome mod, btw! smile.gif
post #3 of 3
Thread Starter 
Just be careful the silver bar should pop off pretty easily, work a screwdriver under there to help. The back is even harder to get off, but just work your way around and itll come off, the plastic is pretty strong it shoudlnt break on you.
    
CPUMotherboardGraphicsRAM
Core i7 930 Asus P6TD Deluxe XFX 6870 1GB Super Talent DDR3 10GB 5x2GB PC12800 
Hard DriveOptical DriveOSMonitor
1 OCZ Vertex 3 240gb SSD, 1 1.5TB Seagate Barra... Samsung DVD-RW and Sony DVD-Rom Windows 7 Ultimate 64bit Vizio 1080p 120hz 42in and Asus LED 23in 1080p 
PowerCase
OCZX 700watt Modular Cooler Master 922 HAF 
  hide details  
Reply
    
CPUMotherboardGraphicsRAM
Core i7 930 Asus P6TD Deluxe XFX 6870 1GB Super Talent DDR3 10GB 5x2GB PC12800 
Hard DriveOptical DriveOSMonitor
1 OCZ Vertex 3 240gb SSD, 1 1.5TB Seagate Barra... Samsung DVD-RW and Sony DVD-Rom Windows 7 Ultimate 64bit Vizio 1080p 120hz 42in and Asus LED 23in 1080p 
PowerCase
OCZX 700watt Modular Cooler Master 922 HAF 
  hide details  
Reply
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