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[Sponsored] Test bench V2 by Ace_finland Domintor platinum protyope mod done - Page 2

post #11 of 91
I'm in on this for sure!
Name: Cooler(iest)master tb? biggrin.gif
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post #12 of 91
This is very cool. Never seen a test bench build before. thumb.gif
     
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post #13 of 91
Thread Starter 
Thanks for the subs guys! yeah i like this design a lot more but also a lot more work wink.gif

Back after a lot of hrs in the garage and at the workshop at work. Not much of an update when it's full of fail but thought i would share anyways.

Plan A

Cut a template of the size i wanted
1_zpsec2a1e22.jpg

Mark the piece to be cut
2_zps37e3dd85.jpg

Working with my best friend smile.gif (angle grinder)
4_zps0f736c06.jpg

After a lot of filing.
5_zpsbaf059c4.jpg
55_zps6cf96fd8.jpg

After this i realised cutting the next 3 slots in the metal will make it very thin and will flex and bend a lot. And the plan is to powder coat it after i'm done with it so i can't use any filler. so over to...

Plan B

Decided to get all the cuts before bending. Don't mind the tolerances, just forgot to adjust the digits
CMleftsidepdf-AdobeReader15102012104011_zpse7d971b5.jpg


Make a "table" for the mill at work.
6_zps6db690a4.jpg

Used doubble sided sticky tape between the table and the metal sheets to prevent the pieces to vibrate during milling.
7_zps7077ffc8.jpg

Fastened the sheets with screws in as many places as possible, i did not want the sheet to move during milling.
8_zps25cbdc0c.jpg

Let the milling begin. Still a Manual mill so need to be very focused smile.gif
88_zpsf6aac994.jpg

More fasteners used as it progressed.
9_zpsafcdce09.jpg

Almost done, still need to deburr all the edges and as you can see in the red circle i made a bit of a mess. I had just finished that slot and turned the mill off without turning off the feed. So when i turned the mill on it went like a bat out of.... frown.gif Words can not describe the feeling when that happened. I had spent 6 hrs milling just to do a simple mistake. Anyways, gonna weld it back and see if i can file it down. Wouldn't be a problem if i could use filler.
Photo2012-10-14190142_zpsff12290d.jpg

More updates coming tuesday-wednesday if i get the metal bent into shape.

Ace_finland
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post #14 of 91
Thread Starter 
new update!

Got the sheets bent today but now i don't know if i should go with the circular mesh or the hexx mesh. The hexx mesh is made out of 1mm aluminum and the circular mesh is made out of steel sheet which would make the whole construction a lot more stable. What do you think?





Circular or hexx???


Thanks for dropping in!
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post #15 of 91
circles imo
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post #16 of 91
hex for me tongue.gif
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post #17 of 91
Circles!
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post #18 of 91
circles ftw!
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post #19 of 91
circles! it wouldn't be a bad idea to boost the structural integrity thumb.gif
post #20 of 91
Circles look the best.
     
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