OK will outlay my plan for a front fan for thoughts.
I want to get the Bitfenix 230
Looking at pics on the net. The white panel appears to be about 10mm. Acutally the bigger the better. The fan is 30mm in width so will stick out of front by 20mm or less.
Pros: full 200 fan for rad, fits inside width of white section of case front .
Cons: The mod could be a ***** to do, particular the cutting of the white.
Hoping to achieve this:
will probably have white mesh in that bottom rectangular gap.
Will cut the fan body profile into the front panel so it can go right through directly on to chassis and rad.
Method:
1. Remove the white panel, keep in the 5.25 drive panel as when removed later can be used as a template for some mesh. Take off and keep logo. Tape up front then reinstall.
2. At fan to rad, push up against front panel and get top height.
3. Remove white panel, tape up back of panel aswell. Draw a centreline vertical. Place fan on CL at the height marked and trace.
4. drill out all of the corner sections of the pattern with matching diameter drills. Cut straights with dremel saw and or craft saw.
A tip on drilling. I find these types of drills best for plastics.
5. give the edges a file with a fine file. Round the front showing edges a little.
6. Remove the 5.25 panel section and use this as template for mesh.
7. line up and fix mesh to back of white panel.
8. Trace the fan outline onto some modders mesh. cut out, drill 4 matching available holes, touch up, screw to front. (Im not sure, but possibly the Demiflex mesh for an Antec "Big Boy" may match the fan.)
9. Will possibly cut out every 2nd fan support on back of fan to reduce obstruction.
Possible probs:
1. I figure about 7mm either side of fan, so will have to be careful doing the straights. Could crack towards the edge. Some close clamping to the cut should prevent this.
2. One of the hold down screws at the back of the white panel fall on a trace mark. If it does, I will have to cut flush be fore cutting the trace out.
OK guys. PUSH or PULL?
My fans at top will be pulling up and out, My rear fan will be pushing in.
I'd like to push in, but experience tells me it will be a dust magnet out front, so leaning to pull out. Actually I could possibly push pull both rads. Don't think ICBF though. Just something to keep in mind if someone wold like to do it.
I want to get the Bitfenix 230

Looking at pics on the net. The white panel appears to be about 10mm. Acutally the bigger the better. The fan is 30mm in width so will stick out of front by 20mm or less.
Pros: full 200 fan for rad, fits inside width of white section of case front .
Cons: The mod could be a ***** to do, particular the cutting of the white.
Hoping to achieve this:

will probably have white mesh in that bottom rectangular gap.
Will cut the fan body profile into the front panel so it can go right through directly on to chassis and rad.
Method:
1. Remove the white panel, keep in the 5.25 drive panel as when removed later can be used as a template for some mesh. Take off and keep logo. Tape up front then reinstall.
2. At fan to rad, push up against front panel and get top height.
3. Remove white panel, tape up back of panel aswell. Draw a centreline vertical. Place fan on CL at the height marked and trace.
4. drill out all of the corner sections of the pattern with matching diameter drills. Cut straights with dremel saw and or craft saw.
A tip on drilling. I find these types of drills best for plastics.

5. give the edges a file with a fine file. Round the front showing edges a little.
6. Remove the 5.25 panel section and use this as template for mesh.
7. line up and fix mesh to back of white panel.
8. Trace the fan outline onto some modders mesh. cut out, drill 4 matching available holes, touch up, screw to front. (Im not sure, but possibly the Demiflex mesh for an Antec "Big Boy" may match the fan.)
9. Will possibly cut out every 2nd fan support on back of fan to reduce obstruction.
Possible probs:
1. I figure about 7mm either side of fan, so will have to be careful doing the straights. Could crack towards the edge. Some close clamping to the cut should prevent this.
2. One of the hold down screws at the back of the white panel fall on a trace mark. If it does, I will have to cut flush be fore cutting the trace out.
OK guys. PUSH or PULL?
My fans at top will be pulling up and out, My rear fan will be pushing in.
I'd like to push in, but experience tells me it will be a dust magnet out front, so leaning to pull out. Actually I could possibly push pull both rads. Don't think ICBF though. Just something to keep in mind if someone wold like to do it.















Flush with rear, over hangs front 2mm. Doesn't matter, front panel stick out 7mm. Sweet :thumbup:
Here's the 280 rad sitting on top. With the shroud on with fans then rad, I am anticipating it will sit down around 12mm in side the case. You can see the ports of the 280 and 200 are going to be a close match. Around 25mm offset I think. :thumbup:
Here is the back of the black full panel aka "The mud flap". Will lose the middle row of hold down srews. Don't mater. 4 remain, 4 side clips and 2 firm locator plugs still in place. BUT! When you glue a new front panel on you will lose the four remaining hold down screws. I wil check to see how firm it goes back on. If ot satifactory I can drill though the front panel and use 4 black dress screws. No biggy.
Fliping the mudflap, over you will see this raised section surrounding the 5.25 bay hole. It's got to be cut/file of to allow a new front panel to be attached/ glue to it.
Here is the Phobia in it's correct position.
You can see in these pics just how much it is missing by. It is hitting the tank by 2mm and then you have the head of those caps 3mm. thats 5mm in total.
If we look at the bottom of the rad you will see it is 13mm clear, thought to get the full 13mm you will have to drill a small hole to accommodate the drain screw on the bottom of the rad. It s around 3 mm. Even if you didn't that still drops the rad down by 5mm. If you are turning the front of the chassis you cannot drill the hole to accommodate this drain screw because you would then have that little hole at the top of the case. No look good.
Now if you what to take this bay out later without having to disassemble the whole rad set up, you may want to consider cutting the bottom mounting tab of the tray. Also, don't forget you will have to cut new rad and fan mounting holes as well as some of the front of the case if the lack of airflow concerns you.




















Found my miniPcie to Pciex1 card
I have seen heaps of 







