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Fractal-Design Define XL "Custom Motor Coach" - Page 2

post #11 of 47
Thread Starter 
Quote:
Originally Posted by XiCynx View Post

I have been wanting to mod cases all my life, but never have had the machinery to do it. How much did it cost for you to acquire all the machinery needed to perform what you are doing right now?

That's hard to say,I have been doing this a long time. Not counting the CNC equipment all you would really need is angle head grinder,dremel and a small flux core MIG welder (cheap @ harbor freight).
Maybe $300-$400 for all of it.

But once you add in bender,rollers,shears,CNC lathe and mill,all painting equipment. Guessing $6000-$8000. I'm just about ready to purchase a Tormach 1100 CNC mill and it's just over $20,000. It will be running everyday making parts for a custom car fab shop...and of course PC parts. thumb.gif

So like every hobby out there when and where do you stop! Look for sales at Harbor Freight most of the tools they have will do a good job for case mods no more then you will be using them.
    
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post #12 of 47
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Got a little bit done today. Headlight and taillight bezels cut out of 2 3/8" 6061 aluminum round bar. Tomorrow I will cut the reflectors and drill for the LED's and hope to get acrylic lens fitted up. Should be able to finish the case feet also. That will wrap up the metal work, and then it will be off to primer.

Fractal111.jpg
Fractal112.jpg
Fractal113.jpg
Fractal114.jpg
    
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post #13 of 47
Thread Starter 
At look at some more progress!
Case feet done and ready to be buffed.
Fractal116.jpg
Fractal121.jpg
Fractal122.jpg
Fractal123.jpg
Fractal124.jpg
Fractal125.jpg


Video of the profile on bottom of case feet...it matches the light bezels.

Edited by FannBlade - 11/14/12 at 5:46pm
    
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post #14 of 47
Thread Starter 
Here is a sneak peak of the reflectors for the lights. LED's should be here in the morning then I will drill for the 5-5mm bulbs.

Fractal126.jpg
Fractal128.jpg
Fractal129.jpg
Fractal130.jpg
    
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post #15 of 47
i think you could still squeeze the h-pipe in there:thumb:
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post #16 of 47
Thread Starter 
Overclock the exhaust....I like the way you think.
    
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post #17 of 47
How come you took such little cuts on the roughing passes and what kind on cnc lathe is that?
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post #18 of 47
Thread Starter 
The pulley setup I have right now won't let me carry the RPM (1750) needed for heavy cuts. I hope to cut some new ones pretty soon. It's a small import lathe I converted. Here is a rather long thread on the conversion.

Here is the one I want! Tormach
    
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post #19 of 47
Can't wait to see the outcome of this build, love the fractal design R3s, got one myself.
Seeing this makes me maybe want to mod mine myself!
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post #20 of 47
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OK first round of paint.
Sanded with 400 grit then spayed non-sanding primer sealer,3 coats white basecoat,2 coats white pearl,2 coats urethane clear.
Some dummy forgot to un-tape the black before clear coat...I won't mention any names. Now I will have to tape case off to clear tiny bit of black!!!! The black will make more sense when I start painting side panels. If you are wondering why I left the case together,it's because I need to be able to place side panels,front panel and top to layout the stripes and graphics.

Fractal133.jpg
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Fractal135.jpg
Fractal136.jpg
Fractal137.jpg
    
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