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Does anyone have any recommendations of a good 3rd party air cooler for this card, seeing as how direct replacement 80x10mm PWM fans for the stock cooler are impossible to obtain without an RMA to the company (that may or may not solve the problem)?

The two cards are not really in all that bad a shape at the moment -- one of them has one fan rattles a bit when warming up, but quiets down once it does, and the other card is fine.

If the cooler is replaced, is one stuck with a constant-speed fan, or would it be viable to use something like a fan controller that can read a mounted sensor and adjust automatically (e.g. Lamptron FC Touch)?