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Simple Homemade insulated Reservoir build

post #1 of 3
Thread Starter 
Started the first part of the insulated res for my TEC chillers today, got the bottom done...link to the rest of the setup is in the link in my sig. Since almost all the reservoirs you buy are made of acrylic or plexy, they will crack or leak at low temps. PVC is good to like -60c, so will work perfect for my application. It will be just a simple PVC tube res, with 3 ports to use for feed, return, and coolant temp. Wrapping it in armaflex, and attaching inside my case with zipties+square ziptie mounts. EZ-pz. Don't expect proper pictures and a crazy in depth report - I just snap pics as I work with my cell to keep things moveing quickly smile.gif.

Quick trip to home depo for supplies...$35 later I have 2"x2' PVC, 2" cap, 2" coupler, and a screw in "test port" for the top. Also picked up primer-less PVC glue, armaflex wrap, zip ties, square zip tie mounts, and 6' of 1/2" ID armaflex tubing for the lines.


First thing I did was drill and tap the cap with an NPT 1/2 tap and die set. I then use a small amount of plumbers epoxy in the threads, for two reasons...first, to obviously make sure it doesn't leak, and second to protect the rubber orings from coming in contact with the chilled coolant and causing leaks when it contracts.


Before you glue PVC, you need to rough up the film on the surface for the glue to stick...

...and apply a layer of glue to BOTH surfaces.


Bottom piece done...but something isnt right...



One of those barbs was supposed to be the temp probe. You don't want feed and return next to each other on a res, because then you will keep sucking in bubbles and have a hard time bleeding it.


Much better! Tomorrow I will measure and cut the body of the res, then drill and tap the return before wrapping it in armaflex. Then I will go back to working on the drive bay override switches+LCD temp displays for the hot and cold side.
Behemoth
(25 items)
 
  
CPUMotherboardGraphicsGraphics
Intel i7 4790K "Relidded" @ 5ghz <50c Asus Sabertooth Z97 MK1 Custom WC'd 7970 3GB @ 1100/1500 stock volts Custom WC'd 7970 3GB @ 1100/1500 stock volts 
RAMHard DriveCoolingCooling
2X4GB Patriot Viper Extreme 1TB Velociraptor 10k RPM w/ 64MB Cache Two Arqtik TEC Chillers in Series Archimedes TEC block w/TN660 TEC 
CoolingCoolingCoolingCooling
Two Ported/tapped MCP655 Pumps 2x Black Ice GTX 480 Gen2 Rads DD dual drive bay Res with LCD water temp monit... GPU Loop: Modded Enzotech Sapphire CPU blocks, ... 
CoolingOSOSMonitor
36x Globe 120mm 80cfm server fans Win 10 Pro Mint 15(KDE) 4K 28" Samsung U590D 
KeyboardPowerCaseMouse
Logitech G710+ Mechanical CM Silent Power M 1000watt Main, OCZ Z850W Slave Custom Mountain Mods Extended-Extended Ascension Logitech G502 Proteus 
Mouse PadAudioAudioAudio
Homemade 16ga 304 Stainless pad, Neoprene backed Aune T1 DAC Various Tubes: Mostly switching from 60's GE "S... AKG K7XX Headphones 
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Behemoth
(25 items)
 
  
CPUMotherboardGraphicsGraphics
Intel i7 4790K "Relidded" @ 5ghz <50c Asus Sabertooth Z97 MK1 Custom WC'd 7970 3GB @ 1100/1500 stock volts Custom WC'd 7970 3GB @ 1100/1500 stock volts 
RAMHard DriveCoolingCooling
2X4GB Patriot Viper Extreme 1TB Velociraptor 10k RPM w/ 64MB Cache Two Arqtik TEC Chillers in Series Archimedes TEC block w/TN660 TEC 
CoolingCoolingCoolingCooling
Two Ported/tapped MCP655 Pumps 2x Black Ice GTX 480 Gen2 Rads DD dual drive bay Res with LCD water temp monit... GPU Loop: Modded Enzotech Sapphire CPU blocks, ... 
CoolingOSOSMonitor
36x Globe 120mm 80cfm server fans Win 10 Pro Mint 15(KDE) 4K 28" Samsung U590D 
KeyboardPowerCaseMouse
Logitech G710+ Mechanical CM Silent Power M 1000watt Main, OCZ Z850W Slave Custom Mountain Mods Extended-Extended Ascension Logitech G502 Proteus 
Mouse PadAudioAudioAudio
Homemade 16ga 304 Stainless pad, Neoprene backed Aune T1 DAC Various Tubes: Mostly switching from 60's GE "S... AKG K7XX Headphones 
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post #2 of 3
Thread Starter 
Almost done with res, just need to drill/tap return port and insulate with Armaflex.

Behemoth
(25 items)
 
  
CPUMotherboardGraphicsGraphics
Intel i7 4790K "Relidded" @ 5ghz <50c Asus Sabertooth Z97 MK1 Custom WC'd 7970 3GB @ 1100/1500 stock volts Custom WC'd 7970 3GB @ 1100/1500 stock volts 
RAMHard DriveCoolingCooling
2X4GB Patriot Viper Extreme 1TB Velociraptor 10k RPM w/ 64MB Cache Two Arqtik TEC Chillers in Series Archimedes TEC block w/TN660 TEC 
CoolingCoolingCoolingCooling
Two Ported/tapped MCP655 Pumps 2x Black Ice GTX 480 Gen2 Rads DD dual drive bay Res with LCD water temp monit... GPU Loop: Modded Enzotech Sapphire CPU blocks, ... 
CoolingOSOSMonitor
36x Globe 120mm 80cfm server fans Win 10 Pro Mint 15(KDE) 4K 28" Samsung U590D 
KeyboardPowerCaseMouse
Logitech G710+ Mechanical CM Silent Power M 1000watt Main, OCZ Z850W Slave Custom Mountain Mods Extended-Extended Ascension Logitech G502 Proteus 
Mouse PadAudioAudioAudio
Homemade 16ga 304 Stainless pad, Neoprene backed Aune T1 DAC Various Tubes: Mostly switching from 60's GE "S... AKG K7XX Headphones 
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Behemoth
(25 items)
 
  
CPUMotherboardGraphicsGraphics
Intel i7 4790K "Relidded" @ 5ghz <50c Asus Sabertooth Z97 MK1 Custom WC'd 7970 3GB @ 1100/1500 stock volts Custom WC'd 7970 3GB @ 1100/1500 stock volts 
RAMHard DriveCoolingCooling
2X4GB Patriot Viper Extreme 1TB Velociraptor 10k RPM w/ 64MB Cache Two Arqtik TEC Chillers in Series Archimedes TEC block w/TN660 TEC 
CoolingCoolingCoolingCooling
Two Ported/tapped MCP655 Pumps 2x Black Ice GTX 480 Gen2 Rads DD dual drive bay Res with LCD water temp monit... GPU Loop: Modded Enzotech Sapphire CPU blocks, ... 
CoolingOSOSMonitor
36x Globe 120mm 80cfm server fans Win 10 Pro Mint 15(KDE) 4K 28" Samsung U590D 
KeyboardPowerCaseMouse
Logitech G710+ Mechanical CM Silent Power M 1000watt Main, OCZ Z850W Slave Custom Mountain Mods Extended-Extended Ascension Logitech G502 Proteus 
Mouse PadAudioAudioAudio
Homemade 16ga 304 Stainless pad, Neoprene backed Aune T1 DAC Various Tubes: Mostly switching from 60's GE "S... AKG K7XX Headphones 
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post #3 of 3
Thread Starter 
Res is finished! Two layers of armaflex, overlapping each seam by 50% so no gaps. Going to let it cure for a few hours then run a test...will fill it with ice water and plug the barbs, then monitor the temp after an hour to see how well it holds temp. Won't be perfect since I'm just gonna loop a piece of hose to the barbs that wont be insulated, but it will give me a rough idea to make sure the chiller wont be working as hard to keep the res cold at idle.

Behemoth
(25 items)
 
  
CPUMotherboardGraphicsGraphics
Intel i7 4790K "Relidded" @ 5ghz <50c Asus Sabertooth Z97 MK1 Custom WC'd 7970 3GB @ 1100/1500 stock volts Custom WC'd 7970 3GB @ 1100/1500 stock volts 
RAMHard DriveCoolingCooling
2X4GB Patriot Viper Extreme 1TB Velociraptor 10k RPM w/ 64MB Cache Two Arqtik TEC Chillers in Series Archimedes TEC block w/TN660 TEC 
CoolingCoolingCoolingCooling
Two Ported/tapped MCP655 Pumps 2x Black Ice GTX 480 Gen2 Rads DD dual drive bay Res with LCD water temp monit... GPU Loop: Modded Enzotech Sapphire CPU blocks, ... 
CoolingOSOSMonitor
36x Globe 120mm 80cfm server fans Win 10 Pro Mint 15(KDE) 4K 28" Samsung U590D 
KeyboardPowerCaseMouse
Logitech G710+ Mechanical CM Silent Power M 1000watt Main, OCZ Z850W Slave Custom Mountain Mods Extended-Extended Ascension Logitech G502 Proteus 
Mouse PadAudioAudioAudio
Homemade 16ga 304 Stainless pad, Neoprene backed Aune T1 DAC Various Tubes: Mostly switching from 60's GE "S... AKG K7XX Headphones 
  hide details  
Reply
Behemoth
(25 items)
 
  
CPUMotherboardGraphicsGraphics
Intel i7 4790K "Relidded" @ 5ghz <50c Asus Sabertooth Z97 MK1 Custom WC'd 7970 3GB @ 1100/1500 stock volts Custom WC'd 7970 3GB @ 1100/1500 stock volts 
RAMHard DriveCoolingCooling
2X4GB Patriot Viper Extreme 1TB Velociraptor 10k RPM w/ 64MB Cache Two Arqtik TEC Chillers in Series Archimedes TEC block w/TN660 TEC 
CoolingCoolingCoolingCooling
Two Ported/tapped MCP655 Pumps 2x Black Ice GTX 480 Gen2 Rads DD dual drive bay Res with LCD water temp monit... GPU Loop: Modded Enzotech Sapphire CPU blocks, ... 
CoolingOSOSMonitor
36x Globe 120mm 80cfm server fans Win 10 Pro Mint 15(KDE) 4K 28" Samsung U590D 
KeyboardPowerCaseMouse
Logitech G710+ Mechanical CM Silent Power M 1000watt Main, OCZ Z850W Slave Custom Mountain Mods Extended-Extended Ascension Logitech G502 Proteus 
Mouse PadAudioAudioAudio
Homemade 16ga 304 Stainless pad, Neoprene backed Aune T1 DAC Various Tubes: Mostly switching from 60's GE "S... AKG K7XX Headphones 
  hide details  
Reply
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