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SAKSAK 800 D CASE watercooled + copper and acrylic pipe+plexi waterdistr.

post #1 of 36
Thread Starter 
cVS2j7.jpg






new case is an old friend CORSAİR 800D.



The original case




What I want to achieve are:

To modify 800D case
To instal watercooling1x loop with 2x rads (Push-pull)
To install liquid cooling via Copper and acrylic pipe.
To use a special distributor for water distribution as midplate, laser cutted.
To enlarge the case for radiator fans since it is not wide enough.




MB
ASUS R4 Black Edition

WB for MB
EK-FB KIT ASUS R4BE Nickel Plexi Clean CSQ

Cpu
Core i7 4820K 2011 3.7GHz 10MB

WB for CPU
EK-Supremacy Clean CSQ Nickel Plexi

Video card
2X ZOTAC GTX780 AMP! GDDR5 3GB 384BIT NVIDIA GEFORCE DX11.1

WB for Video
2X EK-FC TİTAN SE Nikel Plexi -Clean CSQ

RAM
AVEXİR CORE SERİES 8X4

Rezervuar
EK –X2 250mm

PSU
CORSAİR Prof. Ser. Gold AX1200 — 80 PLUS

Rad
1x Alphacool NexXxoS UT60 Full Copper 360mm
1x Alphacool NexXxoS Monsta 240

Pump
Swiftech MCP655™ Series 12 VDC Water Pumps - With Speed Control

Shroud
1x Koolance 4-Fan Radiator Shroud, Black

Fittings
30x Bitspower G1/4" Matte Black Enhance Dual Multi-Link For Acrylic Tube OD 12MM

Fans
12x CORSAIR Air Series SP120 High Performance Edition High Static Pressure 120mm Case fun


The case naked







Adding a backplate for the new case




The new place for MONSTA 240 and SWİFTECH 655 pump








Youtube added
https://www.youtube.com/watch?v=0MtxDyE1boU



OTHER WORKLOGS

ER36PO LEVEL 10 GT Case
http://www.overclock.net/t/1480332/level-10-gt-snow-edition-acrylic-tubing


Play Doh Silverstone TJ07 with acrylic tubing
http://www.overclock.net/t/1472782/playdoh-silverstone-tj07-with-acrylic-pipe

Work log JUMBO CASE
http://www.overclock.net/t/1453549/jumbo-case

Work log TRANSFORMER CASE
http://www.overclock.net/t/1452693/transformer-case

Worklog Corsair 900D -Watercooled mmt case
http://www.overclock.net/t/1454102/corsair-900-d-watercooled-mmt-case

Worklog 12 angry men 900D case
http://www.overclock.net/t/1459048/12-angry-men-900-d-case

Worklog Graphic Equaliser Display
http://www.overclock.net/t/1507019/graphic

Worklog How to make a BENCH CASE from an old ATX case
http://www.overclock.net/t/1505894/how-to-make-bench-case-from-an-old-atx-1


Self made COSMOS II Clear Panel
http://www.overclock.net/t/1507903/self-made-cosmos-ii-clear-panel
Edited by arg-ist - 5/22/15 at 8:55am
post #2 of 36
Thread Starter 
Made an alu midplate for plexi water distrubutor.

















Midplate and backplate mat black painted







post #3 of 36
Thread Starter 
to enlarge the case , fans were taken out of the case

I made a radiator shroud for fans















Corsair 800 D has a 360 rad gril on the top.

I want to use an Alphacool UT 60 – 480 RAD on the top of the case . therfore ı added 4th fangrill
with drilling .









but there was a problem to mount the 480 rad . on the top of the case was a pit 5mm for 360 rads






these coused problems at the inside and outside.. ı solved these problem with a 120 mm gasket at the inside and a self made 5mm rubber 360 gasket at outside..

Alphacool UT 60 480 mounted on the topwith push-pull fans









pull fans mounted with koolance shroud








And Monsta 240 mounted at his place.









One of Connection threads from Monsta , was used for draining with a single rotary 90 adapter and a mini valve of Bitspower.







becouse pull fanns of monsta was at outside of the case. , it was made an shroud onthe backcover.
resim


Edited by arg-ist - 5/8/14 at 10:56am
post #4 of 36
Thread Starter 
and planning the way for cupper pipes from MB(White line)(blue acrylic)








and next planning of acrylic pipes (blue line)







and bending of copper pipes.

































New 5.25 cages with 60mm depth instead of original 180 mm depht






Added CPU acrylic pipes









in and out pipes of 480 rad changed



Edited by arg-ist - 5/17/14 at 12:22am
post #5 of 36
Thread Starter 
working a bit more with pipes of southbridge and (VRM / MOSFETs) modüle . changed angels of bending…







the green marked pipes must be riht angle and the the pipes blue marked must be paralel
and done














and the hight of the pipes.the distance between MB and pipes was 100mm and it is downloaded to 50 mm















acrylic pipes of video cards added. ( only one videocard is at photo)






I wannt to make a BLACK plexi(glossy) backplate. And RED plexi gromets for cables.







and what ı wannt to do as backplate..






And done











and planning of plexi waterdistributor as mid plate.











And what ı want to do. Black plexi and blood red fluid and ROG logo.







And drawn with corel to cut with lazer.








UPDATE 29/05/2014




To separate PSU from watercooling ,and to hide the cablles ı made a seperatör.







added a filport to the case.










the topmost black plexi laser cutted , to control the dimensions .












illuminated relief rog logo







Added gromets for cables.

Resim 68


Edited by arg-ist - 5/29/14 at 11:01am
post #6 of 36
Thread Starter 
UP DATE 07/06/2014


Becouse there is no place at 5.25 for SSD s and HDD, ı made special trays for them . I used 15X15mm Alu T Profil.







And trays mounted to HDD and SSD







And all mounted to the case.






The plexi Water distrubutor has 4 layers.






1- 5mm black plexi at buttom
2- 10mm clear plexi (with lazercutted water channels) in the middle
3- 5mm clear plex on the top i for fittings
4- 2mm black plexi as mask

First bonding acrylic sheets with cloroform. layers 2 and 3







Two layersbounded with cloroform






First leak test









http://imagizer.imageshack.us/v2/1024x768q90/843/map9c.jpg


And leak test passed with success.

Dont use metal drils




tapping and preparing for fittings




Edited by arg-ist - 6/7/14 at 3:46am
post #7 of 36
Thread Starter 
Next step, bonding the buttom black plexi from the inside.







And bonding the top plexi as mask with logo











The black plexi mask at the top is 5mm larger from all sides to illuminate the main plexi with a strip led.











And with led strips











Acrylic tube fittings mounted to distributör.























The 2.nd leak test with green fluid. The fluid was a brite grenn primochill







, but it seems as a dark pastel fluid







İlluminated to see the color
.



Edited by arg-ist - 6/13/14 at 6:42am
post #8 of 36
Thread Starter 
ORGANİZİNG 5.25” DRİVE BAYS 1

The depht of my 5.25 drive bays is only 60 mm. Bu ı want to use it

1 - I want to use the ON- OF control panel of corsair 800D
.



2- I want to use my Thermaltake media lab




3- I want to turn of the power of the HDD if it is necessary.

I could use my self built 4 way HDD switcher


























But ı made a new controller for leds and HDD switcher together.

I have 3 ledsrips in the case and 6 leds on blocks. I want turn of the leds strips and dimm if it is necessary . Therefore ı usued 5 K ohm ON-OF pottanciometers. And red leds to see the on- of positions.

And one 2 way ON-OF switch for HDD with a yellow led on

















Edited by arg-ist - 7/16/14 at 7:41am
post #9 of 36
Thread Starter 
4 - I want t to use a fan controller , Lamptron FC5 V3, to control rad fans (13 fanns on 240rad and 480 rad - push-pul)


906a1a.jpg


And control the fluid temps at rad outputs , with aquacomputer inline sensors on Lamptron


ynfs.jpg


I will to monitor the pumps speed on lamptron and control the pumpspeed with FC5V3 (it has 30 watt outpoot per chanell)

But my old swiftech 655 has no tacho output to monitor accurately the pumps speed. İt must be modified .

First the tacho outpoot must be found on the PCB


acc827.jpg


scraped the coating off the little circle at PCB with a dremel till I see copper .


2dd36e.jpg


2a13da.jpg


Soldered a 3 rd wire to monitor the pump speed


5ef529.jpg


Changed the power cables and used a 3 pin female fan connector , to connect it to fan controller.


3194f2.jpg


You can see the speed of pump on LCD Display and adjust the speed with knob at Lamptron FC5
V3

2c9fSi.jpg

HdwUGS.jpg

Qvwcf7.jpg



Something to add:

Swiftech 655 pump is working at

Nominal voltage 12 V DC

Nominal power (@ 12 V) 24 W

Nominal current (@ 12 V) 2 amps

Therefore you need a digital fan controller min 25 watt to control it over fan controller.

But to see only the speed of the pump,you cann use any digital fan controller.

T o do this you must add the yellow tacho cable of pump , to the yellow tacho kable of fan controller.

78dc05.jpg

That is all.
Edited by arg-ist - 7/29/14 at 2:13am
post #10 of 36
looks kool thumb.gif
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