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[Build Log] Mac Classic Forever - Page 17

post #161 of 177
Thread Starter 
The previous design interfered with the M2 to PCIe adapter but it looks like I could bend the inlet backwards and out through the IO panel. If I want the chillers in parallel I need the chilled water to exit the case somewhere anyway and this isn't a bad location. Pipe bending will be a new operation for me to learn.



I need to work out what to do about the IOH and VRM. There are four options: plumb them in to the hot loop (hottest), refit the original heatsinks (cooler but definitely above ambient), plumb them to the chilled water (cooler still, hopefully below ambient, even after the CPU TECs) or extend the cold plate from the CPU (coldest).
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post #162 of 177
Thread Starter 
Here's a design with the VRM on a loop of chilled water and the IOH on an extension of the CPU cold plate (including 0.5mm thermal pads for IOH and VRM).



The extension of the CPU cold plate runs under and quite close to the 10mm manifold of the chilled water which doesn't leave much room for insulation between them so it may not be that efficient.

It might be better to connect the IOH to the chilled water instead.
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post #163 of 177
Thread Starter 
toolmaker03 just posted in his buildlog about trying out a DC motor controller for a TEC controller which I think is a great idea. Surprisingly, I think I still have enough space to put a couple of these ones in in the back corner between the power supplies:

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post #164 of 177
Thread Starter 
An attempt with the IOH connected to the chilled water (assuming some conduction and convection in the dead end over the IOH) and the flow across the CPU along the other diagonal from the IO panel to an integrated tee. This eliminates the extra pipe of the previous design and allows for more copper across the TECs to increase the area of warm copper in contact with the chilled water.



The two 6mm barbs will be a bit restrictive but there are 6mm barbs on the chillers already.
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post #165 of 177
Thread Starter 
Taobao motor controllers arrived. 65 RMB each. I'm going to do some reverse engineering on these to see if the components can really handle the rated 60A.



ON MBR20100CT rectifier x4
IRF3205 power mosfet x8
NE555 x2
PIC microcontroller
470uF x4

Looks fairly convincing to me. Aside perhaps from some slightly questionable soldering.

EDIT: PCB seems to be larger than the dimensions I used in sketchup. Not sure if I can make them fit.

EDIT2: The motherboard dimensions on Taobao are incorrect.
Edited by heb1001 - 4/8/17 at 8:43am
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post #166 of 177
Thread Starter 
They are too big to fit all three without some kind of modification:



The circuit is fairly simple though and the volume of the actual components significantly smaller than the assembled PCB so there is some hope it might be possible to mod them to fit.
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post #167 of 177
Thread Starter 
Added RAM and wifi module cooling into the chilled loop:



I was working under the assumption that if I cooled everything I could just seal it all up in insulation.

Not sure if this is a good idea. It may be better to connect them into the above ambient loop instead.
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post #168 of 177
Thread Starter 
Some 3mm copper plate. 420 RMB.



Should be enough biggrin.gif
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post #169 of 177
Just read your entire build log in one sitting, subbed! Really interesting and impressive work thumb.gif
post #170 of 177
Thread Starter 
There are reports on the Anandtech thread that the 2696 v3 with the all cores multi hack isn't limited to 140W TDP after all so my plan for two TECs direct on the IHS is looking a bit underwhelming. Also I've been thinking it would be nice to come up with a solution suitable for any X99 chip including the unlocked ones rather than limit myself to the normal TDP range of the locked chips.

So I've been trying to fit more TECs into a direct IHS cooling stage. It looks like four might be doable.

I don't have a good design for this yet but I was just in the UK on vacation so I took the opportunity to stock up on TECs in preparation:



...more than enough TECs now (24 in total including the 12 already used in the water chillers). I won't use all these; I'm expecting to have some left over for spares or for use in a subsequent project.

I also picked up some silicone grease to seal the CPU socket:



I picked this stuff because of the wide temperature range advertised. The food safe property is welcome though and much more reassuring than the warning on the Thermaltake coolant packet that that can cause birth defects.
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Windows 10 Samsung 48" curved 4K Smart TV UA48JU6800 Razer Blackwidow Ultimate Chroma Enermax Platimax 1350W 
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Silverstone Grandia GD09 Razer DeathAdder Chroma Razer ASUS Essence STX II 7.1 
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Kingston Samsung 850 EVO Western Digital Red Samsung 850 EVO 
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Matshita BD UJ235AS Corsair H100i Thermaltake Extreme Spirit II Custom VRM heatsinks 
CoolingCoolingCoolingCooling
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