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[SPONSORED] ----- WING X99 ----- A CNC-milled Scratch Build! (Completed!) - Page 2

post #11 of 387
OMG! this build is ridonkulous:)
Tiny Dancer
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Tiny Dancer
(20 items)
 
Son's Build
(16 items)
 
Wanted: Nactua NH-C14
$1 (USD)
CPUMotherboardGraphicsRAM
i7 6800k Asrock X99e-itx RX Vega 56 Corsair Vengence LPX 
Hard DriveHard DriveCoolingCooling
Western Digital Black SAMSUNG 960 EVO M.2 500GB NVMe Corsair H75  NF-F12 industrialPPC-2000 PWM  
CoolingOSMonitorKeyboard
NF-F12 industrialPPC-2000 PWM  Windows 10 BenQ 32" IPS 4K (BL3201PH) Vortex Poker 3 (White with White LED) 
PowerCaseMouseMouse Pad
Corsair SF600w Ncase M1 V5 (Silver) Logitech G102 Prodigy (Matte White) Glorious PC Gaming Race XXL Extended 
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Soundblaster Omni 5.1 Sennheiser HD 598 kanto Yu2 Desktop Speakers (Gloss White) Kanto Sub 6 (Gloss White) 
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AMD Phenom II X6 1055T Gigabyte 880GMA-UD2H Asus GTX 660 Ti Corsair Vengeance Pro 
Hard DriveHard DriveHard DriveCooling
PNY SSD CS1311  Samsung SSD 830  Samsung Spinpoit F3 Corsair H50 
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post #12 of 387
Simply put, this build will be glorious.
post #13 of 387
Bneg, and now you, make me wish I had enough room for even a small CNC. sad-smiley-002.gif
!?!
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!?!
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post #14 of 387
subbed..... thumb.gif
post #15 of 387
This is awesome mate biggrin.gif Good luck tongue.gif
   
My first LC build
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My first LC build
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post #16 of 387
Very impressive renders, should look great in the end. Solid little CNC also. Keen to see the build log.
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post #17 of 387
oh mehnn. this is too good. subbed.........thumb.gif
Edited by NeeqOne - 9/22/16 at 11:12pm
The One
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The One - Encore
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The One
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post #18 of 387
Thread Starter 
Thanks for the subs! Much appreciated!

I cut the new pieces of alu earlier and I am now editing those pictures and gifs. Doing color correcting and stuff! Will be update #2 of the chassis build log. I am also programing my first cnc cut on the case now, adjusting speeds and feeds. So that first update with me cutting the raw material should be up tomorrow or Monday. Will be making the first cnc cuts on Monday or Tuesday and then some editing on that. Thought that I would try and shoot some video also!

anyway, here are some more camera phone pictures of the CNC-progress while you wait!


This is what I am going to make my Z-axis tool setters from.


Started with making a 5mm hole through the whole part and a partially drilled 15mm hole. Then I cut it of.


22mm drill





First drilled with the 22mm then I used the insert to get the correct diameter of 23mm and a flat hole


Pushing in a 20mm ID teflon brushing


All nice and flat. Measured 20.08mm ID.


Making the tool itslef. Got it down to about 20.15mm. That leaves me with some room to carefully grind it down to the correct diameter


Grinded down to about 20.7mm and did a small cut that a stop screw will run along.


Time to cut of the axis to the correct length and flip it around.


Faced of and a 3mm chamfer.


Work in the lathe done, now its time to get to polishing and a few holes.


Made a small hole for a M4 stop screw.


The stop screw keeps the top of the tool from coming of.





All the parts for the Zero tool. Tool body, Tool top, spring, sensor (inside) and a stop screw


Need this to be very flat.


Much better. Did not bother with the small scratches on the bottom surface, its flat, and that is what matters.


Quite deep scratches here. About 0.05-0.10mm deep. This is a pain...


After A LOT of slow paced wet sanding I got it down to this finish. Went from 120 grit to 240, 400, 800 and finished with 1200. This took probably an hour to get. I was very careful to sand it down flat and on a flat surface granite sheet (that weighs sooo effin much!!!). I had to do this procedure twice since i needed 2 tools. One as Z-axis zero and one as a fixed reference.


Light mounted and connected! Its very bright and the phone turned down the aperture way down. So its much brighter than it appears. You can check the surrounding area and this is in the middle of the day with all the other lights on. Very pleased with the amount of light coming from this thing.


Fixed the aperture so you can grasp the difference


The reference tool shown here.


Comparison with no light on (notice the background and how bright that is)


And with the light on. As you can see the camera adjusted the aperture down to not over expose the shot. But compare the background to the previous picture and you can see the difference. It's not overly bright but still very bright.


Made a tool holder for the auto zero tool. Fits nicely and keeps it secure.


Yes, I need to clean the machine, and yes the switches have no labels! All in due time! smile.gif


Getting the tooling from a big box of mixed tools is a pita and I spend at least a few minutes checking the lables and fiddling around trying to find the tool I need. So some holders for the mills was really needed. Started with some leftover planks and cut them in to 105mm long pieces.


Milling wood is a bit different, and without the dust shoe not yet connected with the new hose it makes a mess.


Another one for clamps and tooling. Notice the thin layer of dust that is EVERYWHERE!!! Need to cut that pipe ASAP.


All done!


Much better! Everything organized and easy to find and put back.


The "complete set" of tooling. Starting from the left, the green wood mills, soft metal/plastic mills, screws, and parallel plugs, and finally all the ER25 collets (These are the ones you put your end mills in for those not familiar).
post #19 of 387
Man, this is too much of metal beauty, I cannot handle it... drool.gif
   
My first LC build
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Intel Core i7-5930K Gigabyte GA-X99-Gaming 7 WIFI Gigabyte GTX 970 (9GV-N970G1 GAMING-4GD) Gigabyte GTX 970 (9GV-N970G1 GAMING-4GD) 
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custom loop, 3x240 rads Windows 10 pro DELL P2715Q Benq xl2411z v2 
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SteelSeries 6Gv2 Seasonic Platinum 1200W (SS-1200XP3) Phanteks Enthoo Primo Sensei Raw 
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i5-750 ASUS - P7P55D-E Premium GTX 670 direct CU Kingston Genesis 
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steelseries corsair 760i Corsair 540 air steelseries xai 
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steelseries asus 
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My first LC build
(14 items)
 
CPUMotherboardGraphicsGraphics
Intel Core i7-5930K Gigabyte GA-X99-Gaming 7 WIFI Gigabyte GTX 970 (9GV-N970G1 GAMING-4GD) Gigabyte GTX 970 (9GV-N970G1 GAMING-4GD) 
RAMHard DriveHard DriveHard Drive
G.Skill Ripjaws 4 series 16GB (4 x 4GB) DDR4-28... Seagate Barracuda 3TB 7200 RPM SAMSUNG 830 Series 128GB x 2 RAID 0 Samsung SSD850 EVO 1TB 
CoolingOSMonitorMonitor
custom loop, 3x240 rads Windows 10 pro DELL P2715Q Benq xl2411z v2 
KeyboardPowerCaseMouse
SteelSeries 6Gv2 Seasonic Platinum 1200W (SS-1200XP3) Phanteks Enthoo Primo Sensei Raw 
CPUMotherboardGraphicsRAM
i5-750 ASUS - P7P55D-E Premium GTX 670 direct CU Kingston Genesis 
Hard DriveCoolingOSMonitor
Samsung 830 custom water loop windows 7 64 Ultimate Dell 2209WA 22 inch 1680x1050 
KeyboardPowerCaseMouse
steelseries corsair 760i Corsair 540 air steelseries xai 
Mouse PadAudio
steelseries asus 
CPUMotherboardGraphicsRAM
i5-750 ASUS - P7P55D-E Premium GTX 670 direct CU Kingston Genesis 
Hard DriveCoolingOSMonitor
Samsung 830 custom water loop windows 7 home premium Dell 2209WA 22 inch 1680x1050 
KeyboardPowerCaseMouse
steelseries corsair 760i CM 690 II adv steelseries xai 
Mouse PadAudio
steelseries asus 
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post #20 of 387
drool.gifdrool.gifdrool.gifdrool.gifdrool.gifdrool.gifdrool.gif I have a serious case of tool envy!
     
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i7-5930K Haswell-e Asus X99-E WS/USB 3.1 Visiontek Radeon 7870 2GB with 6 miniDisplayports G-Skill Ripjaws 64GB (8x8GB) DDR4 2133 
Hard DriveHard DriveCoolingOS
Samsung 850 EVO 4TB SSDs Samsung 950 Pro 512GB m.2 SSD boot drive Noctua NH-D15S Cpu cooler Win 7 Ultimate 
PowerCaseMouseMouse Pad
Corsair AX760 Scratch built. Currently under construction at ... Logitech M525 El Cheapo Allsop hard plastic 
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i7-3930k ASUS P9X79 WS MSI R7850 Twin Frozr 2GD5/OC Radeon HD 7850 2GB... Monoprice 1x2 powered HDMI Splitter 
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Kingston HyperX 32GB (8 x 4GB) 240-Pin DDR3 SDR... 128GB Samsung 840 Pro SSD 4TB Samsung 850 EVO SSD 4TB Samsung 850 EVO SSD 
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4TB Samsung 850 EVO SSD 4TB Samsung 850 EVO SSD LG 12X BD-ROM 16X DVD-ROM 48X CD-ROM SATA Inter... COOLER MASTER GeminII S524 120mm Long Life Slee... 
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ASUS Xonar Essence STX Virtual 7.1 Channels 24-... LSI 9211-8i HBA card HooToo® HT-CR001 3.5" PCI-E to USB 3.0 Multi-in... StarTech HSB220SAT25B 2 Drive 2.5in Trayless Ho... 
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Overclock.net › Forums › Case Mods & Cases › Sponsored Builds & Case Mods › [SPONSORED] ----- WING X99 ----- A CNC-milled Scratch Build! (Completed!)