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[Finished] The Wooden Cheese I, Scratch Plywood Case

post #1 of 114
Thread Starter 
Hi OCN mates!


After several months thinking about swapping cases, and which one to choose, I've decided that no commercial case available for my pocket is nearly as roomy enough to handle the monster I want inside it; so I've decided to build one from scratch.
Also, I want a case silent enough for me to barely hear it. With the rig in my sig, yes. Watercooling loop aswell, yes. I know it's hard, yes. But I'll try my best



What's it gonna feature:


-Monstruous 15mm plywood-made walls (hey, it's gotta be sturdy and silent lol)

-Three case fans: Frontal 12mm Kama Cross to put air inside the case (properly regulated it's incredibly silent), lateral Termaltake 120mm 1.6k RPM fan (incredibly silent even at maximum speeds, moves a quite nice amount of air) and rear 8mm fan for motherboard exhaust.

-Triple separate housing; one for motherboard, one for PSU, another for WC loop, HDDs and disk drives.

-Abient-like LED dimming effects (board made by me, working on the PCB. Probably with RGB LED combinations, individual color dimming).

-Cable management via PSU and WC loop housings to achieve maximum cable clearance.

-Under US$40 cost. <--- Wait, let me LOL at that. So far I've spent nearly €130




Project Index



·First contact with the material

·Starting to cut&screw pieces out
·Preliminar looks
·The box barnished with gear installed
·Building the lighting PCBs
·Playing with lights
·Building the fanbus PCB
·I received the sleeving!
·Sleeving finished
·Side panels finished
·Putting the GPU under water
·Custom acrylic GPU top installed, plus some stuff arrived!
·Front switches wired and installed.
·Sleeving the LEDs and de-ghettoing the inner compartment.
·Fan controller halfway done.
·New LianLi motherboard tray installed.
·Fan controller finished.
·New radiator installed and case finished.<-- NEW!




So far this is the SolidWorks model in bare-bones.












I need to solve some stuff, hope you guys can help me


1: The frontal panel, to say it a bit soft... just SUCKS. I don't know what to do for it to suck a bit less... And the fan there is plainly HORRID, but I need to intake air from somewhere, and that is the optimal place... Maybe a small room with an air gap for the fan to absorb air without having to perforate straight onto the frontal panel.
Also I need a placement for optical drives. I've thought of placing them straight on top of the HDD drives, in a vertical orientation. Seems the best option, but yet again they look nowhere near good there.

2: I haven't yet decided where to place the pump. Maybe in the PSU room? I feel like there's plenty enough room to place the pump there. Perfect aswell because it's the lowest spot on the case, so the pump won't be sucking any air at all.




Btw, the "Cheese" tag is because most of my chars online are named Cheese something and its derivates. Not because the case wants to be like a cheese or something



Any feedback/support/critics will be widely appreciated
Edited by Artikbot - 6/12/11 at 12:14pm
   
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post #2 of 114
Thread Starter 
Alries, some details about the case's features.

Frontal panel will be completely touch-responsive via double contact homemade resistive switches. Screw click-clack stuffs, we're in the touch era!!
They're under development, tomorrow eve should be posting some photos of the circuitry and how I will apply it to my system wink.gif

Ambient LED lighting via RGB LEDs witll also be homemade, with regulable colour (I've always wanted one of this tongue.gif), I'm currently working on the schematics. By Friday there should be some progress made on the boards (at least the breadboarded stuff should be working smile.gif)


The case will be started on Friday, hopefully. I'll be using (as I said) high quality plywood, so a good sanded and some matte barnish will leave behind a true wooden style wink.gif



And some sikkret features I save for myself... You'll see em when I start working on the case gunner2.gif



Cheers!
   
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post #3 of 114
wood... emmm.... let's see it

camping here cool.gif
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post #4 of 114
Thread Starter 
Oh crap. Due to excessive homework, the mod gets delayed onto next weekend.

So far I've already have the touch sensitive switch working, now working on the PCB of the RGB ambient lighting wink.gif


Will post the switch when I have it encased!
   
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post #5 of 114
Thread Starter 
Day 1:


Oh yes.. Today's a good jolly day smile.gif

After I finish the youghurt I'm eating I'll be heading to the shop with the Multipla's trunk empty, and fill it with every single thing I might need!

Blades for the power jigsaw, plywood sheeting, barnish (YES it will be barnished), rubber grommets, sanding paper, sanding bands for the band sander...

I'll be also ordering the LM317 1.5A on-the-fly VRMs to make a new integrated rheobus, capable of handling from 1.2 to 37V at 1.5Amps, great to regulate all my Ultra Kazes and the new black'n'white 1.3k RPM NZXTs I've ordered for the visible side of the case.

Oh and btw! The Rheobus also contains a small LEDbus for the ambient lighting smile.gif


Updating in ~2h with all the stuff in!!

1st edit: Youghurt and Donut finished, see you in a while!

2nd edit: There we go! I made a last-hour change. Instead of 15mm I went for massive 18mm, since it was about $2 more expensive and they didn't have 15mm in stock.
I picked up some 180 and 600 grit sanding paper, the first one to level the plywood and the second one to make it look as much polished as possible after all the carpenteer work has been done smile.gif

Photos!

attachment.php?attachmentid=186888&stc=1&d=1293450856

attachment.php?attachmentid=186889&stc=1&d=1293450856

attachment.php?attachmentid=186890&stc=1&d=1293450856
Edited by Artikbot - 12/27/10 at 4:00am
   
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post #6 of 114
:eek:looks like a hard day cool.gif
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post #7 of 114
Thread Starter 
Indeed!!

After good siox hours sawing wood, sanding wood, aligning (!) all the sheets to match squares, rectifying (!!) every single piece of wood about tenfold, screwing the FREAKING backplate like.. 5 times? (if the first was all the way around, the second one was inverted, then in the wrong side, then backwards and then screwed in the incorrect side... geez frown.gif )

I can say the box IS FINISHED!!

Now time to design the side panel opening mechanism, I've thought of some clicky-like locks and then magnets on the top to hold them stuck and be very easy to open at the same time. We'll see tomorrow.

I'll be also soldering together the front USB/Audio/Mic panel and strapping it to the case. The fanbus/ledbus will have to wait till I receive my VRMs.


Some photos of the monstah (although it's not even half as monstah as I thought it would be tongue.gif)!!




Tomorrow I will be disassembling the LeXa completely to take out all the hardware and the LCS system, so I can start to make everything fit into the new case.

I will also barnish the whole thing with transparent super long lasting coating, to make it a bit more shiny and less dirty (you all know that if you touch bare plywood with dirty hands it gets dirty forever and there's almost no way of cleaning it).

dsc00180x.jpg

dsc00182n.jpg

dsc00183e.jpg

dsc00184w.jpg

dsc00186w.jpg

dsc00187c.jpg

dsc00188pa.jpg

dsc00189zo.jpg

dsc00190mb.jpg

dsc00191o.jpg

dsc00192ag.jpg



More to come tomorrow smile.gif
   
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post #8 of 114
NICE CUTS! thumb.gif
    
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post #9 of 114
Thread Starter 
Rofl, Black&Decker power jigsaw with rough old bent blades... And a nice sanding job after that, because the B&D cuts were something between horrid and hideous rolleyes.gif
   
AGP bencher
(14 items)
 
CPUMotherboardGraphicsRAM
Ryzen R7 1700 Gigabyte GA-AX370-Gaming 5 Sapphire HD 6950 2GiB 2x8GB KFA2 HOF DDR4-3600 
Hard DriveHard DriveHard DriveHard Drive
Crucial MX100 256GB Seagate 600 Series 240GB Seagate 7200.14 2TB Samsung F3 1TB 
CoolingCoolingCoolingCooling
EKWB Supreme HF XSPC Rasa GPU EK XT360 EK 4.0 
OSMonitorMonitorKeyboard
W10 Pro LG IPS235 LG E2250V KUL ES-87 
PowerCaseMouseAudio
SF Leadex II 650W Lian Li PC-A05NB Logitech G9 Xonar DX 
AudioAudio
SMSL SA-S3+Technics CB-250 Sennheiser HD555 
CPUMotherboardRAMHard Drive
AMD A10-5700 Gigabyte F2A75M-HD2 G.SKILL Ares 2133 CL9 Hitachi 5K750 
Hard DriveCoolingOSMonitor
Momentus .7 200GB Noctua NH-L9a Server 2012 R2 Standard AUO B156HW01 
PowerCaseOther
PicoPSU-80-WI-25V AIO Aluminium Handmade TP-Link Archer Something Something Wi-Fi AC 
CPUCPUCPUMotherboard
Core2Duo E6400 Core2Quad Q6600 Pentium Dual Core E5200 AsRock 4COREDUAL-SATA2 R2.0 
GraphicsRAMHard DriveOptical Drive
A dumpload of ancient AGP cards Kingston Value DDR2-667 CL4 2T @CL3 1T Seagate 160GB 7200.10 LG IDE DVD-ROM 
CoolingCoolingOSMonitor
Ghettomade CPU waterblock 49cc 2stroke engine copper radiator WinXP SP2 32bit ProView 17" 
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Tacens Radix V 550W Ghetto aluminium bench 
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AGP bencher
(14 items)
 
CPUMotherboardGraphicsRAM
Ryzen R7 1700 Gigabyte GA-AX370-Gaming 5 Sapphire HD 6950 2GiB 2x8GB KFA2 HOF DDR4-3600 
Hard DriveHard DriveHard DriveHard Drive
Crucial MX100 256GB Seagate 600 Series 240GB Seagate 7200.14 2TB Samsung F3 1TB 
CoolingCoolingCoolingCooling
EKWB Supreme HF XSPC Rasa GPU EK XT360 EK 4.0 
OSMonitorMonitorKeyboard
W10 Pro LG IPS235 LG E2250V KUL ES-87 
PowerCaseMouseAudio
SF Leadex II 650W Lian Li PC-A05NB Logitech G9 Xonar DX 
AudioAudio
SMSL SA-S3+Technics CB-250 Sennheiser HD555 
CPUMotherboardRAMHard Drive
AMD A10-5700 Gigabyte F2A75M-HD2 G.SKILL Ares 2133 CL9 Hitachi 5K750 
Hard DriveCoolingOSMonitor
Momentus .7 200GB Noctua NH-L9a Server 2012 R2 Standard AUO B156HW01 
PowerCaseOther
PicoPSU-80-WI-25V AIO Aluminium Handmade TP-Link Archer Something Something Wi-Fi AC 
CPUCPUCPUMotherboard
Core2Duo E6400 Core2Quad Q6600 Pentium Dual Core E5200 AsRock 4COREDUAL-SATA2 R2.0 
GraphicsRAMHard DriveOptical Drive
A dumpload of ancient AGP cards Kingston Value DDR2-667 CL4 2T @CL3 1T Seagate 160GB 7200.10 LG IDE DVD-ROM 
CoolingCoolingOSMonitor
Ghettomade CPU waterblock 49cc 2stroke engine copper radiator WinXP SP2 32bit ProView 17" 
PowerCase
Tacens Radix V 550W Ghetto aluminium bench 
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post #10 of 114
from the angles i saw they look really good tongue.gif
    
CPUMotherboardGraphicsRAM
core I7 860 intel dp55wg asus gtx 470 4gb kingston value ram 
Hard DriveOSPowerCase
seagate 1tb windows 7 home premium lian-li silent force 850w modded nzxt m59 
  hide details  
Reply
    
CPUMotherboardGraphicsRAM
core I7 860 intel dp55wg asus gtx 470 4gb kingston value ram 
Hard DriveOSPowerCase
seagate 1tb windows 7 home premium lian-li silent force 850w modded nzxt m59 
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Overclock.net › Forums › Case Mods & Cases › Builds & Case Mods › Case Mods › Case Mod Work Logs › [Finished] The Wooden Cheese I, Scratch Plywood Case