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Christmas Project - Slimming Down A PSU

post #1 of 10
Thread Starter 
Hey, for Christmas, I have a little project floating around my mind and that is to build a system matching the size of a Xbox360, but with awesome performance smile.gif (note to self - I god damn hate shuttle cases.)

I asked my old man, who's worked design/construction for 30 years if he was willing to help out, he agreed, so that means building the case from scratch to fit the components in wouldn't be a problem.

I've been "mapping" out the components I will be using, and I think I may have almost matched the size of a 360, including the case (give or take 1") But I'm having one little problem... And that's the PSU. (well, the size of it anyway.)

I've searched, and searched for ages for an ITX gaming PSU, but the closest I ever got was passive cooled, and they seem useless for my cause. So for a couple of days now, I've summed down my options to just the one, and that is to strip down a PSU. My choice, is a HX620. (only because I can get that bad-boy new for £30 off a friend.)

The "height" of the HX620, including its housing, is 3.2" (83cm.) Now, my idea was to strip off the housing, take out the 120MM fan (saving even more space) and replace it with 4 silent thick bladed 60mm fan's. Two at both "ends" (not top or bottom.) My idea was to have 2 mounted to the rear, and two mounted to the internal front, this way the airflow will stay at a decent rate with air being pulled in, and pushed right out again. (making the fans as silent as possible.)

The build I've mapped out is...

PSU: Corsair HX620W (stripped)
MoB: ZOTAC H55
CPU: i5-750 (no OC'ing)
GPU: Galaxy GTX260+, Single Slot (yup, that's right... Single slot.)
HDD: 2.5" 500GB 7200RPM
RAM: 2 x 2GB DDR3 (1333)
DVD: Notebook SATA DVD/RW 8x
CASE: Custom to fit.

I will be using a flexible PCI-e riser to mount the GPU horizontally.

corsairHX620W_inner.jpg

What do you guys think?
Edited by Zonet - 12/24/10 at 5:44pm
Hexi
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post #2 of 10
Pics or it didn't happen tongue.gif.
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post #3 of 10
Thread Starter 
Quote:
Originally Posted by pioneerisloud;11765932 
Pics or it didn't happen tongue.gif.

Lol? rolleyes.gif O.K. Well, everything is mapped out on a A2 sheet of paper (thank my old man for that) I was going to upload it, but I tried with my A4 scanner and failed. I'll draw it out useing paint or something later on.

And yup, I'm pretty happy with the results. It's only 1" deeper then the 360. But the height is arond 3" more due to the PSU. This is the problem, and I'm trying to find a fix for it.

What do you think of my idea of taking it out of it's houseing and replacing the 120mm fan for four 60mm fan's?
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post #4 of 10
Cool project...if the PSU has good (very good) ventilation, it might not need any fans smile.gif
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post #5 of 10
Thread Starter 
Up!!
Hexi
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post #6 of 10
Quote:
Originally Posted by Zonet;11774675 
Up!!
Post some actual progress instead of a senseless "I want attention" bump wink.gif
Waiting on X399
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post #7 of 10
Technically, it will work.
Also, for small ITX PSU, take a look at the 450W Silverstone ST45SF.

FSP-built, and will handle 450W nicely.
You can choose to mount that inside the chassis like this, or strip it apart and mount just the guts - up to you.

It is cooled by a low profile, top-mounted 80mm fan, so stripping it down gives you a bit more height where you can place your 60mm fans blowing in a front-to-back manner.
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post #8 of 10
Thread Starter 
Quote:
Originally Posted by beers;11774686 
Post some actual progress instead of a senseless "I want attention" bump wink.gif

Photo's of what? It's only on paper atm. I'm asking if it would work. (the PSU useing 60mm fans.) If yes, then We'll start.
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post #9 of 10
I foresee two problems.

1) Those heatsinks are designed for downward facing fans. Notice the large, flat fingers. If the design calls for a cross-flow layout, instead of the heatsinks Seasonic used in that Corsair they use ones like this.

17-Inside-big.jpg

If you use the heatsinks for a downward facing fan with in a cross-flow setup, their won't be enough cooling and the PSU will no longer be capable of 620W. Considering the system it will be powering, that may not be an issue.

2) Another thing I can see is even if you were to replace the overhead fan with 4 smaller fans, you may not have enough CFM. I believe the ADDA fan used in the Corsair is capable of 85CFM at full speed. But then a cross-flow setup is more efficient so Seasonic tends to use an 80mm fan capable of 50CFM. If you have two fans at each end, the total CFM would be twice as much as if there were one fan and since there are fans at each end, the static pressure will be doubled which would help getting air into dead spots.
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post #10 of 10
Thread Starter 
Quote:
Originally Posted by Volvo;11774705 
Technically, it will work.
Also, for small ITX PSU, take a look at the 450W Silverstone ST45SF.

FSP-built, and will handle 450W nicely.
You can choose to mount that inside the chassis like this, or strip it apart and mount just the guts - up to you.

It is cooled by a low profile, top-mounted 80mm fan, so stripping it down gives you a bit more height where you can place your 60mm fans blowing in a front-to-back manner.

2.5" in height?! BEAUTIFUL!

THIS is what I've been looking for! Thank you thank you thank you! Although it is a little longer, it's definitely at the right height. Plus, I'll probably take it out of it's housing, and make it even shorter. (won't really be needed seen as the GPU will be at that height.) Thanks again.

The question is, will it really handle such a system? I mean, I know I said I wouldn't, but I may attempt at a little OC. (from 2.66Ghz to 3.1Ghz) The PSU is around 390W @ 12v 36a.

This project may start sooner then I thought thumb.gif
Hexi
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23" Dell Random Dell Keyboard 1000W Fractual Design Newton Fractal Define R4 
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Pentium M 755 @ 2.0Ghz ~ 2MB Cache 915GM 2 x 1GB Kingston HyperX RAM 60GB IDE/PATA SSD @ 100Mbps 
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Hexi
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23" Dell Random Dell Keyboard 1000W Fractual Design Newton Fractal Define R4 
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Random Mouse 
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Pentium M 755 @ 2.0Ghz ~ 2MB Cache 915GM 2 x 1GB Kingston HyperX RAM 60GB IDE/PATA SSD @ 100Mbps 
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