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Bench for Untangle/UTM Machine

post #1 of 18
Thread Starter 
I'm going to be building a machine to replace my current router. It's only been a couple months since I finished my main case mod, but I already have the bug again. This time I'm going to attempt to create something from scratch. It will be running Untangle and serve as my router, firewall, and IDS. Here's what I have so far - a mess.



Specs of this beautiful PC that was given to me:
Athlon 64 3500+ 2.2Ghz
1.5GB DDR RAM
Gigabit NIC

Still waiting on a second gigabit nic to ship here. I know having anything over 10/100 is overkill but that's OK
Other than that I still need a hard drive, which I will probably get this weekend.

Building materials:
  • plywood
  • acrylic
  • angle iron to cut a hdd mount
  • quarter-round edge molding
  • 1" dowel rod
  • case feet ripped off my Antec

So this is the plan:

Plywood base painted and overlaid with sheet of acrylic. 5 pieces of dowel rod to standoff the mobo. HDD mounted underneath mobo. PSU on its side next to all that, painted.

I would scan a picture of my sketch but I can't draw worth a crap so I will just upload pics as I work. I realize there may be little interest for something like this, I'm just using it as a way to organize my thoughts. And don't expect a beautiful work of art, its going to be functional more than anything, just a compact platform to set in the hutch above my desk.
Edited by The_Punisher - 4/25/11 at 10:29pm
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CPUMotherboardGraphicsRAM
AMD 955BE Gigabyte GA-770TA-UD3 Asus GTX560ti 12GB DDR3 1333 CL7 
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Spinpoint F3 750GB Seagate 1TB None Custom loop 
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W7 Ultimate x64 Asus ML249H Asus VE228H Alienware TactX 
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OCZ 550W Antec 902 Alienware TactX Razer Sphex 
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E-MU 0404 USB Ultrasone DJ1 Pro Headphones 
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Xeon E5405 Xeon E5405 SuperMicro X7DA3 ATI X1800 
RAMHard DriveCoolingCooling
16GB DDR2 FB-DIMM Various Hyper 101 Hyper 101 
OSMonitorPowerCase
ESXi 5.0 Headless Antec NEO ECO 620W Rosewill RSV-L4000 
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None None HP P400 IPMI Card 
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HP Dual Gigabit NIC 
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CPUMotherboardGraphicsRAM
AMD 955BE Gigabyte GA-770TA-UD3 Asus GTX560ti 12GB DDR3 1333 CL7 
Hard DriveHard DriveOptical DriveCooling
Spinpoint F3 750GB Seagate 1TB None Custom loop 
OSMonitorMonitorKeyboard
W7 Ultimate x64 Asus ML249H Asus VE228H Alienware TactX 
PowerCaseMouseMouse Pad
OCZ 550W Antec 902 Alienware TactX Razer Sphex 
AudioAudio
E-MU 0404 USB Ultrasone DJ1 Pro Headphones 
CPUCPUMotherboardGraphics
Xeon E5405 Xeon E5405 SuperMicro X7DA3 ATI X1800 
RAMHard DriveCoolingCooling
16GB DDR2 FB-DIMM Various Hyper 101 Hyper 101 
OSMonitorPowerCase
ESXi 5.0 Headless Antec NEO ECO 620W Rosewill RSV-L4000 
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None None HP P400 IPMI Card 
Other
HP Dual Gigabit NIC 
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post #2 of 18
Good luck! Scratch cases are always neat.

(here's mine)
post #3 of 18
Thread Starter 
Wow, yours is beautiful! I really like the stained wood. Mine will definitely be much rougher than that, but we'll see how it turns out
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CPUMotherboardGraphicsRAM
AMD 955BE Gigabyte GA-770TA-UD3 Asus GTX560ti 12GB DDR3 1333 CL7 
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Spinpoint F3 750GB Seagate 1TB None Custom loop 
OSMonitorMonitorKeyboard
W7 Ultimate x64 Asus ML249H Asus VE228H Alienware TactX 
PowerCaseMouseMouse Pad
OCZ 550W Antec 902 Alienware TactX Razer Sphex 
AudioAudio
E-MU 0404 USB Ultrasone DJ1 Pro Headphones 
CPUCPUMotherboardGraphics
Xeon E5405 Xeon E5405 SuperMicro X7DA3 ATI X1800 
RAMHard DriveCoolingCooling
16GB DDR2 FB-DIMM Various Hyper 101 Hyper 101 
OSMonitorPowerCase
ESXi 5.0 Headless Antec NEO ECO 620W Rosewill RSV-L4000 
MouseMouse PadOtherOther
None None HP P400 IPMI Card 
Other
HP Dual Gigabit NIC 
  hide details  
Reply
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(18 items)
 
Metamorphosis
(19 items)
 
 
CPUMotherboardGraphicsRAM
AMD 955BE Gigabyte GA-770TA-UD3 Asus GTX560ti 12GB DDR3 1333 CL7 
Hard DriveHard DriveOptical DriveCooling
Spinpoint F3 750GB Seagate 1TB None Custom loop 
OSMonitorMonitorKeyboard
W7 Ultimate x64 Asus ML249H Asus VE228H Alienware TactX 
PowerCaseMouseMouse Pad
OCZ 550W Antec 902 Alienware TactX Razer Sphex 
AudioAudio
E-MU 0404 USB Ultrasone DJ1 Pro Headphones 
CPUCPUMotherboardGraphics
Xeon E5405 Xeon E5405 SuperMicro X7DA3 ATI X1800 
RAMHard DriveCoolingCooling
16GB DDR2 FB-DIMM Various Hyper 101 Hyper 101 
OSMonitorPowerCase
ESXi 5.0 Headless Antec NEO ECO 620W Rosewill RSV-L4000 
MouseMouse PadOtherOther
None None HP P400 IPMI Card 
Other
HP Dual Gigabit NIC 
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post #4 of 18
Should be cool little project subscribed!
    
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AMD FX-8320 3.6GHz 1.152v Gigabyte 990FXA-UD5 EVGA GTX 960 SSC 4GB 8GB G. Skill DDR3-1333 CL9 1.5v 
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WD 1TB SATA3 + 4TB Storage External USB Thermalright Archon Win 7 Pro x64 
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Hard DriveOptical DriveCoolingOS
WD 1TB SATA3 + 4TB Storage External USB Thermalright Archon Win 7 Pro x64 
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Samsung 27 inch LED 1920x1080 HD Logitech K120 Seasonic X-760 Modular Fractal Define R4 
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post #5 of 18
Thread Starter 
Got a lot done yesterday. The corners on the edge molding didn't come out perfect, but cutting those at exactly a 45 is a lot harder than it looks, even with a miter saw.







With the acrylic sheet laid over



And just an idea of where this is heading..



Drive mount cut from angle iron









Several hard drives and other hardware in line for testing.




Overall, this has turned out MUCH nicer than I expected it to. So much so, that I think I'm going to give it a dark stain rather than just going over it with spraypaint. It should turn out a lot nicer that way; never stained wood before though.

Staining the wood and painting the metal parts/PSU is really all I have left. Suggestions welcome.
Containment
(18 items)
 
Metamorphosis
(19 items)
 
 
CPUMotherboardGraphicsRAM
AMD 955BE Gigabyte GA-770TA-UD3 Asus GTX560ti 12GB DDR3 1333 CL7 
Hard DriveHard DriveOptical DriveCooling
Spinpoint F3 750GB Seagate 1TB None Custom loop 
OSMonitorMonitorKeyboard
W7 Ultimate x64 Asus ML249H Asus VE228H Alienware TactX 
PowerCaseMouseMouse Pad
OCZ 550W Antec 902 Alienware TactX Razer Sphex 
AudioAudio
E-MU 0404 USB Ultrasone DJ1 Pro Headphones 
CPUCPUMotherboardGraphics
Xeon E5405 Xeon E5405 SuperMicro X7DA3 ATI X1800 
RAMHard DriveCoolingCooling
16GB DDR2 FB-DIMM Various Hyper 101 Hyper 101 
OSMonitorPowerCase
ESXi 5.0 Headless Antec NEO ECO 620W Rosewill RSV-L4000 
MouseMouse PadOtherOther
None None HP P400 IPMI Card 
Other
HP Dual Gigabit NIC 
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(18 items)
 
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(19 items)
 
 
CPUMotherboardGraphicsRAM
AMD 955BE Gigabyte GA-770TA-UD3 Asus GTX560ti 12GB DDR3 1333 CL7 
Hard DriveHard DriveOptical DriveCooling
Spinpoint F3 750GB Seagate 1TB None Custom loop 
OSMonitorMonitorKeyboard
W7 Ultimate x64 Asus ML249H Asus VE228H Alienware TactX 
PowerCaseMouseMouse Pad
OCZ 550W Antec 902 Alienware TactX Razer Sphex 
AudioAudio
E-MU 0404 USB Ultrasone DJ1 Pro Headphones 
CPUCPUMotherboardGraphics
Xeon E5405 Xeon E5405 SuperMicro X7DA3 ATI X1800 
RAMHard DriveCoolingCooling
16GB DDR2 FB-DIMM Various Hyper 101 Hyper 101 
OSMonitorPowerCase
ESXi 5.0 Headless Antec NEO ECO 620W Rosewill RSV-L4000 
MouseMouse PadOtherOther
None None HP P400 IPMI Card 
Other
HP Dual Gigabit NIC 
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post #6 of 18
Thread Starter 
Metal parts sanded. Paint this weekend if I have time.

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CPUMotherboardGraphicsRAM
AMD 955BE Gigabyte GA-770TA-UD3 Asus GTX560ti 12GB DDR3 1333 CL7 
Hard DriveHard DriveOptical DriveCooling
Spinpoint F3 750GB Seagate 1TB None Custom loop 
OSMonitorMonitorKeyboard
W7 Ultimate x64 Asus ML249H Asus VE228H Alienware TactX 
PowerCaseMouseMouse Pad
OCZ 550W Antec 902 Alienware TactX Razer Sphex 
AudioAudio
E-MU 0404 USB Ultrasone DJ1 Pro Headphones 
CPUCPUMotherboardGraphics
Xeon E5405 Xeon E5405 SuperMicro X7DA3 ATI X1800 
RAMHard DriveCoolingCooling
16GB DDR2 FB-DIMM Various Hyper 101 Hyper 101 
OSMonitorPowerCase
ESXi 5.0 Headless Antec NEO ECO 620W Rosewill RSV-L4000 
MouseMouse PadOtherOther
None None HP P400 IPMI Card 
Other
HP Dual Gigabit NIC 
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(18 items)
 
Metamorphosis
(19 items)
 
 
CPUMotherboardGraphicsRAM
AMD 955BE Gigabyte GA-770TA-UD3 Asus GTX560ti 12GB DDR3 1333 CL7 
Hard DriveHard DriveOptical DriveCooling
Spinpoint F3 750GB Seagate 1TB None Custom loop 
OSMonitorMonitorKeyboard
W7 Ultimate x64 Asus ML249H Asus VE228H Alienware TactX 
PowerCaseMouseMouse Pad
OCZ 550W Antec 902 Alienware TactX Razer Sphex 
AudioAudio
E-MU 0404 USB Ultrasone DJ1 Pro Headphones 
CPUCPUMotherboardGraphics
Xeon E5405 Xeon E5405 SuperMicro X7DA3 ATI X1800 
RAMHard DriveCoolingCooling
16GB DDR2 FB-DIMM Various Hyper 101 Hyper 101 
OSMonitorPowerCase
ESXi 5.0 Headless Antec NEO ECO 620W Rosewill RSV-L4000 
MouseMouse PadOtherOther
None None HP P400 IPMI Card 
Other
HP Dual Gigabit NIC 
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post #7 of 18
Thread Starter 
Cut a paint template:



Put down some primer yesterday, wet sanded it today.





All ready to lay down a couple black base coats tomorrow.
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(19 items)
 
 
CPUMotherboardGraphicsRAM
AMD 955BE Gigabyte GA-770TA-UD3 Asus GTX560ti 12GB DDR3 1333 CL7 
Hard DriveHard DriveOptical DriveCooling
Spinpoint F3 750GB Seagate 1TB None Custom loop 
OSMonitorMonitorKeyboard
W7 Ultimate x64 Asus ML249H Asus VE228H Alienware TactX 
PowerCaseMouseMouse Pad
OCZ 550W Antec 902 Alienware TactX Razer Sphex 
AudioAudio
E-MU 0404 USB Ultrasone DJ1 Pro Headphones 
CPUCPUMotherboardGraphics
Xeon E5405 Xeon E5405 SuperMicro X7DA3 ATI X1800 
RAMHard DriveCoolingCooling
16GB DDR2 FB-DIMM Various Hyper 101 Hyper 101 
OSMonitorPowerCase
ESXi 5.0 Headless Antec NEO ECO 620W Rosewill RSV-L4000 
MouseMouse PadOtherOther
None None HP P400 IPMI Card 
Other
HP Dual Gigabit NIC 
  hide details  
Reply
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(18 items)
 
Metamorphosis
(19 items)
 
 
CPUMotherboardGraphicsRAM
AMD 955BE Gigabyte GA-770TA-UD3 Asus GTX560ti 12GB DDR3 1333 CL7 
Hard DriveHard DriveOptical DriveCooling
Spinpoint F3 750GB Seagate 1TB None Custom loop 
OSMonitorMonitorKeyboard
W7 Ultimate x64 Asus ML249H Asus VE228H Alienware TactX 
PowerCaseMouseMouse Pad
OCZ 550W Antec 902 Alienware TactX Razer Sphex 
AudioAudio
E-MU 0404 USB Ultrasone DJ1 Pro Headphones 
CPUCPUMotherboardGraphics
Xeon E5405 Xeon E5405 SuperMicro X7DA3 ATI X1800 
RAMHard DriveCoolingCooling
16GB DDR2 FB-DIMM Various Hyper 101 Hyper 101 
OSMonitorPowerCase
ESXi 5.0 Headless Antec NEO ECO 620W Rosewill RSV-L4000 
MouseMouse PadOtherOther
None None HP P400 IPMI Card 
Other
HP Dual Gigabit NIC 
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post #8 of 18
Thread Starter 




The finished wood.



Mockup of what it will look like when finished, with the acrylic over the wood.







There were a couple setbacks during this step. I had measured carefully and believed the HDD would fit, but for some reason it won't fit in those rails by just a fraction of an inch. I should have caught that mistake earlier. Long story short I will have to repaint those pieces.

Also, I had planned on using two PCI NICs, but for some reason this PC refuses to power up with two NICs installed. Just one boots up fine, but two will not start the cpu fan up. I think this power supply is a little sketchy, whatever. I will just roll with the onboard NIC and the PCI one.

Project is nearing completion, but I'm ridiculously busy with preparing to graduate college and get a job, so this is going on hold for a week or two.
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CPUMotherboardGraphicsRAM
AMD 955BE Gigabyte GA-770TA-UD3 Asus GTX560ti 12GB DDR3 1333 CL7 
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Spinpoint F3 750GB Seagate 1TB None Custom loop 
OSMonitorMonitorKeyboard
W7 Ultimate x64 Asus ML249H Asus VE228H Alienware TactX 
PowerCaseMouseMouse Pad
OCZ 550W Antec 902 Alienware TactX Razer Sphex 
AudioAudio
E-MU 0404 USB Ultrasone DJ1 Pro Headphones 
CPUCPUMotherboardGraphics
Xeon E5405 Xeon E5405 SuperMicro X7DA3 ATI X1800 
RAMHard DriveCoolingCooling
16GB DDR2 FB-DIMM Various Hyper 101 Hyper 101 
OSMonitorPowerCase
ESXi 5.0 Headless Antec NEO ECO 620W Rosewill RSV-L4000 
MouseMouse PadOtherOther
None None HP P400 IPMI Card 
Other
HP Dual Gigabit NIC 
  hide details  
Reply
Containment
(18 items)
 
Metamorphosis
(19 items)
 
 
CPUMotherboardGraphicsRAM
AMD 955BE Gigabyte GA-770TA-UD3 Asus GTX560ti 12GB DDR3 1333 CL7 
Hard DriveHard DriveOptical DriveCooling
Spinpoint F3 750GB Seagate 1TB None Custom loop 
OSMonitorMonitorKeyboard
W7 Ultimate x64 Asus ML249H Asus VE228H Alienware TactX 
PowerCaseMouseMouse Pad
OCZ 550W Antec 902 Alienware TactX Razer Sphex 
AudioAudio
E-MU 0404 USB Ultrasone DJ1 Pro Headphones 
CPUCPUMotherboardGraphics
Xeon E5405 Xeon E5405 SuperMicro X7DA3 ATI X1800 
RAMHard DriveCoolingCooling
16GB DDR2 FB-DIMM Various Hyper 101 Hyper 101 
OSMonitorPowerCase
ESXi 5.0 Headless Antec NEO ECO 620W Rosewill RSV-L4000 
MouseMouse PadOtherOther
None None HP P400 IPMI Card 
Other
HP Dual Gigabit NIC 
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post #9 of 18
Nice job, To be honest though im more interested in the software side of it.
Bleeding Edge
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i7-2600 Gigabyte Z68X-UD3R-B3 Gainward GeForce GTX 570 1280MB Dual Fan 4x2gb G.Skill Tridents DDR3 
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500GB WD Caviar Black, 2x 1TB Seagate Barracuda DVD-RW Windows 7 Ultimate 64bit BenQ G2220HD, BenQ G2222HDH 
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Bleeding Edge
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Hard DriveOptical DriveOSMonitor
500GB WD Caviar Black, 2x 1TB Seagate Barracuda DVD-RW Windows 7 Ultimate 64bit BenQ G2220HD, BenQ G2222HDH 
KeyboardPowerCaseMouse
Logitech G15 Corsair AX-850 Bitfenix Colossus Gigabyte M8000X 
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post #10 of 18
Thread Starter 
Sure, I will update with that as well, detailing the install and setup. Working on obtaining a small hard drive on the cheap right now.
Containment
(18 items)
 
Metamorphosis
(19 items)
 
 
CPUMotherboardGraphicsRAM
AMD 955BE Gigabyte GA-770TA-UD3 Asus GTX560ti 12GB DDR3 1333 CL7 
Hard DriveHard DriveOptical DriveCooling
Spinpoint F3 750GB Seagate 1TB None Custom loop 
OSMonitorMonitorKeyboard
W7 Ultimate x64 Asus ML249H Asus VE228H Alienware TactX 
PowerCaseMouseMouse Pad
OCZ 550W Antec 902 Alienware TactX Razer Sphex 
AudioAudio
E-MU 0404 USB Ultrasone DJ1 Pro Headphones 
CPUCPUMotherboardGraphics
Xeon E5405 Xeon E5405 SuperMicro X7DA3 ATI X1800 
RAMHard DriveCoolingCooling
16GB DDR2 FB-DIMM Various Hyper 101 Hyper 101 
OSMonitorPowerCase
ESXi 5.0 Headless Antec NEO ECO 620W Rosewill RSV-L4000 
MouseMouse PadOtherOther
None None HP P400 IPMI Card 
Other
HP Dual Gigabit NIC 
  hide details  
Reply
Containment
(18 items)
 
Metamorphosis
(19 items)
 
 
CPUMotherboardGraphicsRAM
AMD 955BE Gigabyte GA-770TA-UD3 Asus GTX560ti 12GB DDR3 1333 CL7 
Hard DriveHard DriveOptical DriveCooling
Spinpoint F3 750GB Seagate 1TB None Custom loop 
OSMonitorMonitorKeyboard
W7 Ultimate x64 Asus ML249H Asus VE228H Alienware TactX 
PowerCaseMouseMouse Pad
OCZ 550W Antec 902 Alienware TactX Razer Sphex 
AudioAudio
E-MU 0404 USB Ultrasone DJ1 Pro Headphones 
CPUCPUMotherboardGraphics
Xeon E5405 Xeon E5405 SuperMicro X7DA3 ATI X1800 
RAMHard DriveCoolingCooling
16GB DDR2 FB-DIMM Various Hyper 101 Hyper 101 
OSMonitorPowerCase
ESXi 5.0 Headless Antec NEO ECO 620W Rosewill RSV-L4000 
MouseMouse PadOtherOther
None None HP P400 IPMI Card 
Other
HP Dual Gigabit NIC 
  hide details  
Reply
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