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Old 12-07-07   #1 (permalink)
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Default D-Tek Fuzion Nozzle Kit Pressure Drop Test Results

So the latest thing with the Fuzion is to get the nozzle kit, yet everyone asks what nozzle is best? The answer obviously depends on your particular setup. But the Fuzion has always been known to be very free flowing, with little pressure drop. This is great for multiple block loops because the block without a nozzle won't effect flow rates too much for other blocks and your radiator in the same loop.

But...what happens when you add in the commercial washer and a nozzle from the kit?

Let's see...

Measurement
First up is inspection and measuring of the nozzles:
You get 5 nozzles to choose from:

3.6mm , 4.4mm, 5.5mm, 6.3mm, Quad 7.3mm x 2.8mm split


Testing Sample (3.6mm pegs manometer)
Here is a quick sample of in action testing of the 3.6mm nozzle. Extremly restrictive!!. I can barely even get over 1 GPM and max out my manometer. My testing equipement consists of a Dwyer Series 475 Mark III model with a pressure range of 0.0-199.9 IN WC. Accuracy is .5 to 1.5% depending on temperature. My flow meter is a King Instruments Acrylic 7520 series (250mm scale) with stainless parts 14" length .5-5.0 GPM. I can read it fairly well with the large size down to .01GPM and it has an accuracy of 2% of full scale.


And now onto each nozzle with washer results:










And the summary chart showing each nozzle curve as well as the stock plus washer, stock without washer, and D-Tek's own published curve from the D-Tek site. The only thing I'd like to note is my Fuzion was previously bowed with an o-ring, so the dark blue (no washer) curve is possibly going to be lower than a straight from the box fuzion because the bowing likely has left the gap between the top and middle chambers a little larger allowing more water to bypass the block. The remainder of the curves should be representative of what you might expect.



Summary
  • The nozzles with washer are more restrictive than expected. The 3.6mm will put any pump to a crawl (D5 and DDC will be lucky to see 1GPM), up to the Quad nozzle which only has moderate losses. Overall though a good range of nozzles to choose from.
  • There is a suprising amount of water that bypasses the block without a washer. I would recommend anyone with a fuzion to at least run a washer in place. It won't bow the block and is extremely easy to install. All of the nozzles are very easy to install and remove as well.
  • Pressure drop (as expected) is relatively proportional to the nozzle size with the Quad nozzle being the least restrictive and 3.6mm nozzle bing the most restrictive.

Recommendation

CPU only loop - Install the most restrictive nozzle that gives you the best possible temps. High powered pumps like the Iwakis may favor the 3.6 or 4.4mm nozzle. More mainstream pumps may favor one of the slightly larger nozzles. It may turn out the 4.4mm nozzle is best for Iwaki/CPU setups, and the 5.5 is best for D5/DDC CPU only setups.

CPU & GPU or Multiblock Loops - You need to prioritize where you want to cool more, the CPU, the other blocks, or a balanced combination. Putting a nozzle in place will likely improve CPU temps, but it will increase temps on your other blocks and reduce efficiency of your radiator. Everyone will have a different priority on what they want to cool more. You may just want to use the washer by itself without a nozzle.

Just be aware of this substantial pressure drop increase with these nozzles along with the washer. It doesn't mean you shouldn't use them, just be aware how restrictive they are....probably best to experiement a little and see what happens. I would recommend a washer as a bare minimum, it really should included as part of the boxed fuzion IMHO.

Hope this gives some perspective on what the nozzles do to flow rate.

I'll plan on adding these equations into my flow rate estimator so you can experiement with it...

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Last edited by Martinm210 : 12-07-07 at 02:49 PM
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Old 12-07-07   #2 (permalink)
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Holy cow that is some excellent testing! I will be sure to use this guide on my next loop!

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Old 12-07-07   #3 (permalink)
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Hey thats some nice extensive testing there...So basically the smaller holes are more restrictive then the larger ones.......Just kidding I never would of thought they are as restrictive as that.......Thanks for all the testing....
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Old 12-07-07   #4 (permalink)
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Martin, did you try your custom nozzle you? The one the center hole and 6 outer holes?
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Old 12-07-07   #5 (permalink)
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testing can seem like such a pita. thatnks for doing all of this for us. saves us lazy peeps alot of time and effort

and the output products you supply are better than most sites that call themselves "testers" and "reviewers"
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Old 12-07-07   #6 (permalink)
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Quote:
Originally Posted by d3daiM View Post
Holy cow that is some excellent testing! I will be sure to use this guide on my next loop!

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Thanks!
I've had my own website before...way too much work. I'd much rather post stuff on some boards as a member and talk about it.

Quote:
Originally Posted by ira-k View Post
Hey thats some nice extensive testing there...So basically the smaller holes are more restrictive then the larger ones.......Just kidding I never would of thought they are as restrictive as that.......Thanks for all the testing....
I know it's AMAZING!...hehe

Kind of what I expected after installing a nozzle and giving it my super scientific blow through test. I just think alot of us thought the nozzles still flow really well because the Fuzion is known so well for that. It's not quite the flow king once you stick a nozzle and washer in there. No wonder these aren't posted on D-Tek's site...

Not to say they don't work though. In the end if it gives you better temps...that's all good even if it is 1 GPM.

Quote:
Originally Posted by DuckieHo View Post
Martin, did you try your custom nozzle you? The one the center hole and 6 outer holes?
Not yet, those will be up next. I think the showerhead version I made previously flows much better than the 4.4mmm nozzle...probably more like a 5.5 or 6.3 range.

Quote:
Originally Posted by sli_shroom View Post
testing can seem like such a pita. thatnks for doing all of this for us. saves us lazy peeps alot of time and effort

and the output products you supply are better than most sites that call themselves "testers" and "reviewers"
Thanks!

Ask me for someones phone number, or their name, or where I put my truck keys...and you're out of luck though..

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Old 12-07-07   #7 (permalink)
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Thanks for the tests, it was a good read as im using the Quad nozzle and was wondering how restrictive it is on my loop. +Reps

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Old 12-07-07   #8 (permalink)
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Nice, glad to see that the measuring setup is working!

I need to get a washer for my Fuzion
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