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Drill holes on Corsair 800D?

1531 Views 13 Replies 8 Participants Last post by  Pching
I was going to drill a hole on top of my case for my fill port on my corsair 800d. It is 1 inch and i have some spade bits and i was wondering would those work because i think most people use hole saw for those. The case is made out of Aluminum / Steel. Also i am going to drill a 1/2 inch hole in front of my case for my illuminated toggle switch.

Thx
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Aside the fact that I want to cry to hear of someone altering one of the most amazing cases ever, here is what you need to do:

1) Don't use a spade bit. Go to Lowe's and get a hole saw bit (+/- $3)

2) Move the toggle switch to the back. It's going to be a lot easier and "sleeker" to drill a spot for the switch where the case is at its thinnest.
iam installing the toggle switches on one of the drive bays in the front.
Oh and why doesnt spade bit work?
Quote:

Originally Posted by Pching View Post
iam installing the toggle switches on one of the drive bays in the front.
Oh and why doesnt spade bit work?
A spade bit is only for wood. If you tried drilling a hole with a spade bit you would end up with a pretty scratched up case. If you have a harbor freight near you I would get a knock out set sells for about $15. You drill a hole big enough for the bolt, then you screw cutter on one side and the cup on the other side until tight. Then you use a socket driver and it turns the cutter and when it cuts thru you get a perfect circle with little to clean up afterwards. A hole saw which is a little cheaper since you only need to buy one size will also work. If you get a hole saw start on the bottom and cut about halfway through then stop and finish from the top it will give you a cleaner hole.
Do not use a Spade bit!!!!!!!
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the spade bit may work, but they are typically meant to cut wood at a high rpm. Drilling metal requires a low rpm. Its going to jump around on you too.

If you must use the spade bit, find a piece of scrap metal or an old junk computer case, and practice first. I wouldnt want to mess that case up.

Good Luck.
Quote:

Originally Posted by JasonCz View Post
the spade bit may work, but they are typically meant to cut wood at a high rpm. Drilling metal requires a low rpm. Its going to jump around on you too.

If you must use the spade bit, find a piece of scrap metal or an old junk computer case, and practice first. I wouldnt want to mess that case up.

Good Luck.
Why risk it though, if you could pay less than $10 to do it right, do it right.
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Originally Posted by firestormcomputers View Post
Why risk it though, if you could pay less than $10 to do it right, do it right.
Agreed.
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Also, unless you have popeye forarms there is no chance you would be able to hold the drill as it cuts through steel with a spade bit.

On point: You could use a step drill bit, but they are generally more expensive than other alternatives (knockout set being the best i think).
okay thx so if use a hole saw what Clutch and speed range should i use??
Quote:

Originally Posted by Pching View Post
okay thx so if use a hole saw what Clutch and speed range should i use??
Just go slow, 500 rpm, and be sure to use cutting oil. Also, are you using a drill press or a hand drill?
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You can't use a spade bit because it will get stuck, i found out the hard way! Hole saws work well, just go slow and drill a pilot hole first, or it will skid around and mess up the lovely brushed-ness
Do i need to use a center punch hole first then drill a piliot hole and stick the hole saw on and drill the hole??
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