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ssateneth

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Discussion starter · #1 ·
I have 8 fans on my radiator that is powered by a single molex. The placement of the radiator makes it impractical to run 8 individual PWM lines to my PC (its about 10 feet away). Most good fans these days are PWM operated. I'm not sure if it's 'allowed' to lower input voltage to a PWM fan (damage?). If it is, then we can pretty much stop right there. Otherwise, I'm looking for a device that takes in 12v power from a 4 pin molex, can split it to 8 4-pin PWM fans, and regulateall the fans' speeds with some sort of PWM signal generator that does not come directly from the computer. Does such a thing exist?

If you need some context, I have an external radiator/fan/pump/reservoir tower setup that uses a single long 4 pin molex to power all the fans and pump. I split the molex once at the tower to give 12v to the pump, then another splitter on the other output that's spliced to give 5v on one plug and 7v on the other plug (so I can run the fans on 5v or 7v, or not use the extra splitter and get the full 12v). The fans' bearings are pretty loud (the bearings make audible noise, even overpowering airflow sound @ 5 volts), so I want to upgrade the fans to something with a quieter bearing. Most quiet bearing fans are PWM these days, and I don't want to damage the fans by giving them a power other than 12v. There would be 8 fans total on it so adjusting PWM on all the fans at once would be good if I had an adapter for PWM signal and could generate it locally instead of all the way from the PC.
 
Quote:
Originally Posted by ssateneth View Post

Otherwise, I'm looking for a device that takes in 12v power from a 4 pin molex, can split it to 8 4-pin PWM fans, and regulateall the fans' speeds with some sort of PWM signal generator that does not come directly from the computer. Does such a thing exist?
Any fan controller with 8 outputs.
 
Discussion starter · #4 ·
Quote:
Originally Posted by ssateneth View Post

I have 8 fans on my radiator that is powered by a single molex. The placement of the radiator makes it impractical to run 8 individual PWM lines to my PC (its about 10 feet away). Most good fans these days are PWM operated. I'm not sure if it's 'allowed' to lower input voltage to a PWM fan (damage?). If it is, then we can pretty much stop right there. Otherwise, I'm looking for a device that takes in 12v power from a 4 pin molex, can split it to 8 4-pin PWM fans, and regulateall the fans' speeds with some sort of PWM signal generator that does not come directly from the computer. Does such a thing exist?

If you need some context, I have an external radiator/fan/pump/reservoir tower setup that uses a single long 4 pin molex to power all the fans and pump. I split the molex once at the tower to give 12v to the pump, then another splitter on the other output that's spliced to give 5v on one plug and 7v on the other plug (so I can run the fans on 5v or 7v, or not use the extra splitter and get the full 12v). The fans' bearings are pretty loud (the bearings make audible noise, even overpowering airflow sound @ 5 volts), so I want to upgrade the fans to something with a quieter bearing. Most quiet bearing fans are PWM these days, and I don't want to damage the fans by giving them a power other than 12v. There would be 8 fans total on it so adjusting PWM on all the fans at once would be good if I had an adapter for PWM signal and could generate it locally instead of all the way from the PC.
"DIY Fan Controller for PWM Fans"
http://www.overclockers.com/pwm-fan-controller/

Noctua has a PWM controller.
NA-FC1
"In fact, the fan controller can be used as a semi automatic PWM controller with the speed dial limiting the fan speed, whilst still under PWM control."
http://noctua.at/en/na-fc1

Aqua Computer aquaero 5 LT has 2x PWM channels but would need USB lead from computer to setup speed curves.
https://shop.aquacomputer.de/product_info.php?language=en&products_id=2673
 
Discussion starter · #6 ·
Noctua one seems just about what I need. Now just have to split it 8 ways! Actually ebay brought up something called SilverStone Technology CPF04 which takes SATA power and a PWM signal input and spits out 8 4-pin PWM fan connectors (ninja-edit: its not much different that the made-in-china bare PCB that I linked earlier). The aura computer one seems over-engineered for what I need. An all-in-one package would be ideal but that would mean something created from scratch and I'm stupid when it comes to that (I dont even follow the DIY link, its all latin to me)

Anywho, thanks for the links/help. Might make a purchase soon
smile.gif
 
Quote:
Originally Posted by ssateneth View Post

Noctua one seems just about what I need. Now just have to split it 8 ways! Actually ebay brought up something called SilverStone Technology CPF04 which takes SATA power and a PWM signal input and spits out 8 4-pin PWM fan connectors (ninja-edit: its not much different that the made-in-china bare PCB that I linked earlier). The aura computer one seems over-engineered for what I need. An all-in-one package would be ideal but that would mean something created from scratch and I'm stupid when it comes to that (I dont even follow the DIY link, its all latin to me)

Anywho, thanks for the links/help. Might make a purchase soon
smile.gif
Swiftech and Phobya also make 8x PWM splitter hubs.
 
Discussion starter · #8 ·
Hmm, the phobya one has the advantage of not needing an extra power connector, so I could just go Power -> noctua PWM generator -> phobya splitter -> fans. Great options. If the noctua PWM generator acts as a passthrough for power, then it shouldnt be strenuous on the device and I won't feel bad for adding 8 fans on it.
 
Quote:
Originally Posted by ssateneth View Post

Hmm, the phobya one has the advantage of not needing an extra power connector, so I could just go Power -> noctua PWM generator -> phobya splitter -> fans. Great options. If the noctua PWM generator acts as a passthrough for power, then it shouldnt be strenuous on the device and I won't feel bad for adding 8 fans on it.
The Phobya hub I was referring to has PWM fan lead and PSU lead, similar to Swiftech and Silverstone.
https://www.amazon.co.uk/Phobya-8x-4-Pin-Splitter-PWM/dp/B00OD7MO6E
http://www.swiftech.com/8-WayPWMsplitter-sata.aspx
http://silverstonetek.com/product.php?pid=526&area=en

For as many fans as you are using, I would use a direct power lead to hub and only PWM signal from Noctua PWM controller.

Keep in mind most fan load ratings are running load, not startup load .. and startup load is 2-4 times as much as running load. The Noctua PWM controller is designed for 1 fan, not 8, so it's power circuit is not likely designed to supply 8x fans.

PWM signal is simply an open/close signal being sent to PWM circuit board in fan. The signal triggers a switch on fan's PWM circuit board to stop the supply of 12v power to fan motor.
When PWM signal is off the circuitry supplies 12v power to fan motor.
When signal is on the PWM circuitry does not supply 12v power to fan motor.

I think the reason for signal off supplying 12v to fan motor is so fan is backwards compatible for use with variable voltage control. No PWM signal is constant power to fan .. and this constant power can be variable voltage to control fan speed.
wink.gif
 
Discussion starter · #10 ·
I had always thought that the PWM signal was sent to the fan, then the fan circuitry itself decided to open or close the 12v power depending if PWM is high or low, which wouldn't put any strain on the PWM sending device itself. Thats why some adapters only need PWM and RPM signal sent to/from motherboard while 12v + ground can be sent elsewhere as it doesn't need any extra circuitry, which made me think that the noctua PWM device simply created a local PWM signal and just let 12v + ground pass through without any processing (hence no extra strain).

I guess it can be tested with a multimeter, but im 98% sure that there is no significant load on the PWM line and it's simply an oscillating binary signal.
 
Quote:
Originally Posted by ssateneth View Post

I had always thought that the PWM signal was sent to the fan, then the fan circuitry itself decided to open or close the 12v power depending if PWM is high or low, which wouldn't put any strain on the PWM sending device itself. Thats why some adapters only need PWM and RPM signal sent to/from motherboard while 12v + ground can be sent elsewhere as it doesn't need any extra circuitry, which made me think that the noctua PWM device simply created a local PWM signal and just let 12v + ground pass through without any processing (hence no extra strain).

I guess it can be tested with a multimeter, but im 98% sure that there is no significant load on the PWM line and it's simply an oscillating binary signal.
Correct, the 12V and GND pins of the fan connector are constant 12V and constant ground.

The 3rd pin, the TACH, returns the fan speed as pulses to the motherboard, the faster the fan is spinning, the more pulses per minute.

The 4th pin, the PWM, is simply a set of pulses. See image below for over simplified version of PWM control. But as previous members have said, the PWM just pulses on and off and this tells the mini circuit on the fan itself to constantly turn the power to the fan on and off using from super fast switching transistors or other switching device. This typically allows for better speed control and better efficiency of the motor and in the cases of much larger fans, reduced heat as well. The PWM signal does now "power" the fan so it is normally provided from a very low power source that.



So as you can see above, picture that square wave as showing ON or OFF. The PWM signal itself may only actually be 5V though or 3.3V. The important part is that it is pulsing on and off so the fan can see that changing square wave. Because the PWM pulse is just a voltage going up and down, you can use a single PWM single and split it to many fans without a huge concern for "stressing" it out. Now if you start getting over 10 fans off a single PWM signal, you should probably get a decent fan controller and have fans in groups at that point; otherwise just a splitter that can take one input PWM signal and has it's own 12V power from the power supply directly would be adequate.
 
Quote:
Originally Posted by ssateneth View Post

I had always thought that the PWM signal was sent to the fan, then the fan circuitry itself decided to open or close the 12v power depending if PWM is high or low, which wouldn't put any strain on the PWM sending device itself. Thats why some adapters only need PWM and RPM signal sent to/from motherboard while 12v + ground can be sent elsewhere as it doesn't need any extra circuitry, which made me think that the noctua PWM device simply created a local PWM signal and just let 12v + ground pass through without any processing (hence no extra strain).

I guess it can be tested with a multimeter, but im 98% sure that there is no significant load on the PWM line and it's simply an oscillating binary signal.
You are correct. PWM signal only triggers the PWM circuitry in fan to pulse 12v power to fan motor. While connecting many fans does not put any strain on PWM sending device, how much 12v current is the Noctua PWM controller is designed to pass through? My guess is likely only strong enough to handle a 1, maybe 2xfans, not 8x fans. That is why I suggested using a PWM hub that has it's own power lead.

Also, while most motherboard PWM speed controls supply a strong enough signal to work with 6-8 PWM fans, sometimes more .. I have no idea how many can be connected to the Noctua PWM controller before control becomes erratic / stops working properly. While too many PWM fans connected to a PWM control will not damage the controller too many fans does mean PWM controller cannot control them properly. Hope that makes sense.
 
Discussion starter · #13 ·
I'm not too worried about any current strain anyways. WIth 8 fans going full bore (BGears Blasters, 1800RPM 140mm), power at the wall only goes up 20 watts. Thats less than 2 amps @ 12v. Any other fans that I've been looking at are a little slower and pretty much guaranteed to use less power.

Anywho,the input on this thread has given me some great information, thanks for the help.
 
Quote:
Originally Posted by ssateneth View Post

I'm not too worried about any current strain anyways. WIth 8 fans going full bore (BGears Blasters, 1800RPM 140mm), power at the wall only goes up 20 watts. Thats less than 2 amps @ 12v. Any other fans that I've been looking at are a little slower and pretty much guaranteed to use less power.

Anywho,the input on this thread has given me some great information, thanks for the help.
BGear Blaster 1800rpm are rated 0.45 amp each. That make 8 of them 3.6amp / 43.2 watts.
http://bgears.com/b-blaster.html

Please let us know when they Noctua PWM controller burns out the 12v pass thru circuitry.
tongue.gif

It will most likely be a right after you turn on the system. Fans pull the most power as they start spinning or when something stops them from spinning.
wink.gif
 
Hmm, this Noctua accessory could be useful for me some day if I transition from GPU PWM signal to something else. I may have to buy just to test, and it could be nice to use for my pump to quiet that beast down lol.

According to this overclockers review (source)
Quote:
The Noctua PR guy also tells me they have tested the FC1 with 100 fans! Now, granted, these were Noctua fans which don't draw much current, but you get the idea that the FC1 will control all the PWM fans that will fit in your case.
I need a PWM signal generator for 12 fans (maybe 16 some day), so this could be nice. I'm already pulling power straight from PSU, (Delta fans) and there haven't been a lot of options for controlling over 8 fans via PWM, at least with the same PWM source.

I definitely wouldn't trust it for to much of a 12v load though. Their documentation lists 3 of their Industrial PPC3000 fans as example to control, and those only draw .3A each, so less than 1A total for their 3 way splitter. Didn't see any official max rating in their documentation though.
 
Quote:
Originally Posted by Faster_is_better View Post

Hmm, this Noctua accessory could be useful for me some day if I transition from GPU PWM signal to something else. I may have to buy just to test, and it could be nice to use for my pump to quiet that beast down lol.

According to this overclockers review (source)
I need a PWM signal generator for 12 fans (maybe 16 some day), so this could be nice. I'm already pulling power straight from PSU, (Delta fans) and there haven't been a lot of options for controlling over 8 fans via PWM, at least with the same PWM source.

I definitely wouldn't trust it for to much of a 12v load though. Their documentation lists 3 of their Industrial PPC3000 fans as example to control, and those only draw .3A each, so less than 1A total for their 3 way splitter. Didn't see any official max rating in their documentation though.
I really have to wonder what was lost in translation from what Noctua actually said and reviewer's 'tested the FC1 with 100 fans' .. 10 fans rated 0.1amp yes .. but I'm not believing 100 fans regardless of how low the power rating is.
Same goes for PWM signal support .. I'll believe PWM signal can control 10 PWM fans, but not 100 fans.

NF-A14 iPPC-3000rpm is rated 0.55amp / 6.6watt; 12v, .. at least that's what Noctua website says.
wink.gif

http://noctua.at/en/nf-a14-industrialppc-3000-pwm/specification
 
Quote:
Originally Posted by doyll View Post

Quote:
Originally Posted by Faster_is_better View Post

Hmm, this Noctua accessory could be useful for me some day if I transition from GPU PWM signal to something else. I may have to buy just to test, and it could be nice to use for my pump to quiet that beast down lol.

According to this overclockers review (source)
I need a PWM signal generator for 12 fans (maybe 16 some day), so this could be nice. I'm already pulling power straight from PSU, (Delta fans) and there haven't been a lot of options for controlling over 8 fans via PWM, at least with the same PWM source.

I definitely wouldn't trust it for to much of a 12v load though. Their documentation lists 3 of their Industrial PPC3000 fans as example to control, and those only draw .3A each, so less than 1A total for their 3 way splitter. Didn't see any official max rating in their documentation though.
I really have to wonder what was lost in translation from what Noctua actually said and reviewer's 'tested the FC1 with 100 fans' .. 10 fans rated 0.1amp yes .. but I'm not believing 100 fans regardless of how low the power rating is.
Same goes for PWM signal support .. I'll believe PWM signal can control 10 PWM fans, but not 100 fans.

NF-A14 iPPC-3000rpm is rated 0.55amp / 6.6watt; 12v, .. at least that's what Noctua website says.
wink.gif

http://noctua.at/en/nf-a14-industrialppc-3000-pwm/specification
I agree with the first bolded point that I doubt a single fan controller channel would handle 100 fans, that is a ton of start-up current and lost of motor inductance to deal with.

For most high quality fans, the PWM signal should be able to control 100 fans as long as they aren't super long runs tiny thin wires. Most PWM circuits I've seen use the 12V rail, but I believe the actual PWM circuit on the fan itself normally only needs to see a minimum of 3.3V. So with 100 fans, even if that 12V PWM signal drops down to 8V, as long as the square wave itself is still clean and is pulsing on and off consistently, all the fans should run fine.
 
Quote:
Originally Posted by axipher View Post

I agree with the first bolded point that I doubt a single fan controller channel would handle 100 fans, that is a ton of start-up current and lost of motor inductance to deal with.

For most high quality fans, the PWM signal should be able to control 100 fans as long as they aren't super long runs tiny thin wires. Most PWM circuits I've seen use the 12V rail, but I believe the actual PWM circuit on the fan itself normally only needs to see a minimum of 3.3V. So with 100 fans, even if that 12V PWM signal drops down to 8V, as long as the square wave itself is still clean and is pulsing on and off consistently, all the fans should run fine.
My saying 10 fans on a single PWM signal source is based on using PWM controlled computer fans on many different motherboards and finding 8-12 fans to be the maximum number that can be controlled. This is backed up by no PWM splitter hubs having more than 8x fan headers.
wink.gif


No idea where you come up with this 12v stuff, but there are no 12v used in computer PWM control signals.

Here is excerpt of relevant data for PWM as we use it in our computers from "4-Wire Pulse Width Modulation (PWM) Controlled Fans" updated in 2005


From below source
www.formfactors.org/developer/specs/4_wire_pwm_spec.pdf
 
Quote:
Originally Posted by doyll View Post

Quote:
Originally Posted by axipher View Post

I agree with the first bolded point that I doubt a single fan controller channel would handle 100 fans, that is a ton of start-up current and lost of motor inductance to deal with.

For most high quality fans, the PWM signal should be able to control 100 fans as long as they aren't super long runs tiny thin wires. Most PWM circuits I've seen use the 12V rail, but I believe the actual PWM circuit on the fan itself normally only needs to see a minimum of 3.3V. So with 100 fans, even if that 12V PWM signal drops down to 8V, as long as the square wave itself is still clean and is pulsing on and off consistently, all the fans should run fine.
My saying 10 fans on a single PWM signal source is based on using PWM controlled computer fans on many different motherboards and finding 8-12 fans to be the maximum number that can be controlled. This is backed up by no PWM splitter hubs having more than 8x fan headers.
wink.gif


No idea where you come up with this 12v stuff, but there are no 12v used in computer PWM control signals.

Here is excerpt of relevant data for PWM as we use it in our computers from "4-Wire Pulse Width Modulation (PWM) Controlled Fans" updated in 2005


From below source
www.formfactors.org/developer/specs/4_wire_pwm_spec.pdf
Thanks for finding that, it's been a while since I built my Arduino based PWM controller in my current rig, so the range of PWM signal is 0.8 - 5.25V as opposed to the 3.3-12V I had mentioned with up to 8mA per fan potentially.

So 100 fans would need 800mA or 0.8A form the initial PWM source, not sure many products actually advertise that though so might need additional digging with the manufacturer.
 
Quote:
Originally Posted by axipher View Post

Thanks for finding that, it's been a while since I built my Arduino based PWM controller in my current rig, so the range of PWM signal is 0.8 - 5.25V as opposed to the 3.3-12V I had mentioned with up to 8mA per fan potentially.

So 100 fans would need 800mA or 0.8A form the initial PWM source, not sure many products actually advertise that though so might need additional digging with the manufacturer.
I didn't dig up anything. Simply posted 12 year old PWM design criteria. Where on Earth did you came up with this 12v PWM control circuit garbage is beyond me.
rolleyes.gif
 
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