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Discussion starter · #22 ·
Made a custom power cable with fiberglass sleeving







I'm integrating the Vive internally and putting ports on the outside of the tower to tap in to.





Starting to sleeve the USB jumpers



More to come!
 
Looks fantastic! Excited to see the final product. Really considering grabbing one of these as I'm currently using my v1 cos with 360 rad outside, mounted to top of case, which I hate aesthetically.
 
Discussion starter · #28 ·
Finally decided where I wanted to put the Aquaero. Just a rough placement here.

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Finished one of the internal USB jumpers. I'm having a hell of a time getting the crimps to hold on to the fiberglass tough. You can see it slipping out in the pic. I'll probably end up using heatshrink after all. Not terrible.

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Mounted the external 12vdc jack, HDMI, and USB 3.0 ports for the Vive. Tapping into the PSU for power directly.

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More parts coming in Monday!
 
Discussion starter · #29 ·
Got in my 1000' of 18ga

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Molex headers came in. Going to do dye everything in one batch. I find it strange that everything is a standard size except the connector on the flow meter.

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Came out great!

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Heatshrink came in as well. Going to trimming excess wire and start sleeving tonight.
 
Discussion starter · #30 ·
First radiator sleeved

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Alright, let's address these motors

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Swapped the only white header on there for black

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Sleeved the first pump

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Screwed up and ripped the ribbon cable solder points

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Doing some repair. Soldering in some jumpers

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That should work fine

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Both done! Not sure if I'll keep the backs blank or not. I'm a big fan of minimalism.

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Finished pump assembly. Since I'm doing all custom cabling, I can do things that aren't standard. I'm using the Molex connector for two 12vdc channels in this case for the pumps.

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Discussion starter · #32 ·
Exactly! I really don't like the look of partially filled headers. The only place I'm letting it slide is actually at the PSU itself. The sockets for regular devices on it have 6 pins. I metered it out and found it provides 3.3v on the other 2 pins which is pretty cool actually, but I have no need for it.
 
Discussion starter · #34 ·
Yeah, that's the standard pinout. I'm basically taking just the 12v part of two connectors and squishing them into one. I'll probably end up pulling power from a GPU run since they have 4 12v lines and 4 grounds
 
Discussion starter · #36 ·
Small update. Used a GPU header for three 12vdc lines. Two are for the pumps and one is for the internal Vive power.

Staple trick

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Discussion starter · #38 ·
Got around to sleeving the power cables.

DC passthough to Vive

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PWM power injection

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Looks nice plugged in

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Lighting power

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Vive and pump power

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Aquaero power

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More to come!
 
great work with all the custom cables, subbed
 
Discussion starter · #40 ·
Better shot of the external Vive ports from the back

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Ah ha! Found another white header. Going to rip that apart and replace it

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Here's a shot comparing standard sleeving from MDPC on the sides with the fiberglass sleeving in the center. You can see here there's virtually no sheen with the fiberglass which is exactly what I wanted... except a different color, but I'll make it work

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Another double USB cable

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My internal USB hub looks nice fully populated

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Getting the sleeving on the fans. Still need to crimp

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Extending the thermistors

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Turned out well!

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Radiators done. Fans

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More to come!
 
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