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Advice Needed -- Copper vs Aluminum Wire

5.6K views 8 replies 5 participants last post by  OverK1LL  
#1 ·
I am making new cables for my x79 build. I've done this twice before and the results were amazing. HOWEVER, both times I've used 18AWG Copper Wire. I recently ran out and purchased 100FT of 18AWG from a local computer mod store. I go home and start to build the ATX power cables and I've noticed the conductors are Aluminum.

Is this a big deal?

Obviously copper is a better conductor (and is more expensive) than aluminum.

I stripped a wire that came with my PSU (Ultra X4 1600W) and it was aluminum.

Should I be using copper or is aluminum okay for a computer build?

REP+ for any help. Thanks!
 
#3 ·
Coming from someone who has done alot of work with electrical wireing doing a bit of remodeling in homes, there realy is almost no decernable difference to copper vs. aluminum wire

both will work

read this and this
 
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#5 ·
Quote:
Originally Posted by DSP1 View Post

If the stock wire is aluminum then it should be fine to use the aluminum wire to add on. but I have Are you sure its not pre-tinned copper strands?
You're right. Both the wire I bought and the wire in the PSU cables are in fact tinned copper strands. I didn't even know that existed. After scraping at the strands with a blade, I was able to see a copper hue.

New Question: What does this mean? Can I just crimp it? or do I have to solder the crimps?
 
#7 ·
Quote:
Originally Posted by HardheadedMurphy View Post

Coming from someone who has done alot of work with electrical wireing doing a bit of remodeling in homes, there realy is almost no decernable difference to copper vs. aluminum wire

both will work

read this and this
Sweet! Thanks!

Quote:
Originally Posted by DiHydrogenMonOxide View Post

No matter what material the strands are made of the voltage drop over .5 M is under 1%. That means at 12 volts with a 2 amp load you would lose .083 volts with the AL and .043 volts with CU. The only draw back I see to aluminium is that it typically is stiffer than copper, even when stranded.
Wow. Getting technical. I love it!

I'm going to assume that that the delta voltage drop of 0.04V is no big deal. LOL
 
#8 ·
For future reference, it is recommended that you never crimp the 2 together or you will get galvanic corrosion. I had to remove about 200' of aluminum wiring in my house when I rewired it a couple of years ago to comply with current regulations (and because I didn't want my house to burn down). In a computer it wouldn't be so devastating, but eventually would corrode.
 
#9 ·
I've got one more question guys. It's a bit off topic, but I know you guys will be able to help.

I just noticed the 24pin ATX cable that is supplied with the power supply is 16 gauge. The 24pin I just created is 18 gauge.

1.) Why is the supplied cable 16 gauge? Is it necessary?
2.) Is 16 gauge standard for 24pin?
3.) Can I use the 18 gauge? If so, what drawbacks are there?
4.) What would you do?

EDIT: Created a thread to keep this thread on topic. Your advice on that thread would be greatly appreciated.