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Quote:
Originally Posted by Lutro0 View Post

Nawon, are you picking on BE... He is old you know.
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<3

One of the videos I have lined up is a crimper lineup. I plan to have atleast 5 different crimpers (hand crimper included) I will make sure to get good photos of everything added to the OP once I get it done.
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I wasn't, and I didn't know actually.

Definitely looking forward to that video and the pictures, so I've subbed your YT. Any ETA on it? You may already have this planned, but make sure the pictures are as close and detailed as possible and are of the best crimp achievable (within reason). Try to get the insulation strip and strip length perfect as well so you can set a good example, just like you do with your sleeving. Refer to the Industrial Crimp Quality Handbook and Quality Crimp Handbook from Molex for guidance and examples of a perfect crimp, strip, and strip length. You may also look at the links I PMed you a while back, but the Handbooks should be sufficient.

Are you planning to take crimp cross sections photos? In case you don't know what that is, here are some excellent examples. Yours probably won't look the same, but it will be the same idea. "To evaluate the insulation section, cut the wire flush with the back of the terminal." (pg. 7, ICQH). Then you should be able to clearly see the insulation crimp, like on pg. 20 of the QCH. I recommend you take a photo of it for each crimp to be thorough.

I think its pretty much the same procedure for the conductor crimp (cut flush with the back of the bell mouth), but I couldn't find any information on it in the handbooks. So if you can't get it work, then don't worry to much about it since the insulation crimp should tell you the whole story, unless the conductors punch and anvil spacing is way off. But you should see it anyways in the overall crimp photo.

Quote:
Originally Posted by Lutro0 View Post

Quote:
Originally Posted by Big Elf View Post

I'll have you young whipper-snappers know I'm only 75 although I've been told I have the eyes of a 95 year old.
75 42

One of the coolest old guys I know
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I wouldn't have guessed after he ninja'd me earlier. Big Elf, you may want an Eye Loupe to "aid visual evaluation of a crimp termination" (pg. 7 QCH). Even those with 20/20+ eyesight would find it useful.
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Edit: Thought everyone should see this:

e7c57545b3.jpg

I would guess this is what the MDPC tool does because of it's aggressive looking crimps, and seemingly exceptional pull force.

Edit3: Interesting that there are no extrusions on this one, even though over crimping generally causes excessive extrusions.

Edit2: For comparison:

e81fd2e62a.jpg

And this is why I think it's very important to have crimp cross section photos.

Note that the above are of the conductor crimp. But if the insulation crimp looks "aggressive" and thoroughly pierces the insulation, then the conductor crimp would like be the same story unless the punch and anvil are misaligned or something.

The above photos are from here.

Note:

Individual terminals or applications may have special requirements. Tooling limitations also may not permit an attribute to be adjusted to meet optimum requirements.

Although you are not able to adjust the insulation crimp on a hand tool, an insulation crimp, which pierces the insulation, may still be considered acceptable for many applications. This criterion only applies to hand tools due to their low speed crimp cycle. If the insulation crimp pierces the insulation, the wire strands tend to move aside without damage.

I think sleeving would fall under "special requirements". So the above can be seen as my
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Quote:
Originally Posted by Big Elf View Post

I'll have you young whipper-snappers know I'm only 75 although I've been told I have the eyes of a 95 year old.
Daaamn. You got me beat by 15 years, old man. lol. Now I don't feel like the oldest guy here.
 
Quote:
Originally Posted by Big Elf View Post

Male Fan pins Something long and thin to depress the locking tang as you slide them out will remove them.
Black male 3 pin fan housings
Close up photo's here courtesy of Bobnova at Overclockers.com
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do you know the part number though? I'm planning to buy some other stuff from Digikey so combined shipping would be awesome
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Also, I need identification on this crimp contact: Sorry for the cruddy pictures, can't for the life of me figure out how to focus...

407
417
412

This is for a fan controller, I want to shorten the cables. I figure, while I'm at it, I may as well replace it with a lower gauge (if I can).
 
Not 100% on the part number as I haven't bought any but it could be the Molex 08-70-0103 (Digi-Key don't have an image for it).

However if you go to Digi-Key and look at the housings it's suitable for then this housing comes up

What make and model is the fan controller? Someone found an unusual connector for a fan controller recently but I'm not sure this is the right one JST BVH-21T-P1.1
 
NZXT Sentry Mesh. The connectors look similar to a VGA 2-pin, but it is much larger and has a "V" shaped guide rather than a straight line on the back.

sucks that the minimum order for digikey is 8000
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and mouser is OOS
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and the minimum shipping from PPCs is
190
 
Funnily enough I've got a pair of them and haven't disconnected the pins. I think you might need to contact NZXT and ask. The best I can do it identify these as possibilities but there's other types that look similar as well.

Edit: If you've got the pins out are there any markings on the rear wing or on the housing?
 
If no one recognizes the crimp style, you've got to measure the grid dimension of the connector. Then google for pictures with the search term "*grid dimension* crimp contact". For example "3.96mm crimp contact".

@BE:
Quote:
What make and model is the fan controller? Someone found an unusual connector for a fan controller recently but I'm not sure this is the right one JST BVH-21T-P1.1
It was me
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And I'm 100% sure that this is another contact.
 
I found it on PPCs, it's actually a CCFL pin. Looks like I'll be buying the male fan contacts as well as the cathode contacts, I'll send them an email if they can ship it in an envelope though
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What's the spec sheet for the CCFL contact? I want to know the minimum gauge (since I'll be rewiring it)
 
Quote:
Originally Posted by Big Elf View Post
However if you go to Digi-Key and look at the housings it's suitable for then this housing comes up
Aren't the female fan housings 2.54mm pitch? I'm pretty sure the connector you linked is 2.50mm pitch.

And is this the correct 3pin fan female housing? Color for that one is natural. If you have the part number for black, let me know.

For Lutro0:

Quote:
Originally Posted by Lutro0 View Post
Tools - What sleeving tools will I need for a clean looking job?

You will need at least some basic tools as well as some advanced depending on how much sleeving you are going to be doing. Now you can use staples and such, but I highly discourage this as it can be more of a hassle than it needs to be if you just buy the right tools and do it right the first time.

I have made an in-depth purchasing guide as well as a video break down of each tool and why it is important.

To view the video guide, please look at my Youtube Video on the subject located here:
.

Also here is the full purchase list of tools:

Basic "Must Have" Sleeving Tools
Scissors:
You forgot the link
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Flush Side Cutter:
http://www.amazon.com/Eurotool-Extra-Small-Side-Cutter/dp/B002SZVE8M/ref=sr_1_2?s=arts-crafts&ie=UTF8&qid=1316882902&sr=1-2

Round Molex Remover:
http://en.mdpc-x.com/mdpc-sleeve/sleeve-kits-+-tools/sleeve-tools/pin-remover-4-pin-save-my-wallet.htm

http://www.coolerguys.com/840556093558.html?productid=840556093558

Molex Extraction Tool. Part Number : 11-03-0044:
http://en.mdpc-x.com/mdpc-sleeve/sleeve-kits-+-tools/sleeve-tools/pin-remover-by-molex-the-original.htm

http://www.alliedelec.com/search/productdetail.aspx?SKU=6070184

http://ftwpc.com/cables-and-sleeving/the-original-molex-mini-fit-jr-pin-extraction-tool.html

Masking tape: Found at most stores.

Lighter: Found at most stores.

Heatgun: There is too many options to list, try Amazon, Ebay, or Froogle.
http://www.amazon.com/Kawasaki-840015-Black-10-Piece-Heat/dp/B000H4I67I/ref=sr_1_1?ie=UTF8&qid=1316907761&sr=8-1

Exacto Hobby Knife : Found at most stores.

LC Sleeving Tool: Contact me for purchase.
Optional / Advanced Sleeving Tools
Molex Crimper:
See "Which crimpers & pins do I buy?" below

Self Adjusting Wire Stripper:
http://www.frys.com/product/1563227;jsessionid=W7ln93C7CyIimt8cf+wJbA__.node3?site=sr:SEARCH:MAIN_RSLT_PG

Heat Shrink Cutting Jig : DIY

Big Sharp Knife : Found in most stores.

Soldering Kit : Found in most hobby stores.

See changes in red.

I removed the tools from the quote as I didn't see the point of it. I suggest a spoiler if you want to keep it separated.

I've also underlined the "large bolded words". But do as you wish with them
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PMed for good measure.
 
Discussion starter · #154 ·
Quote:
Originally Posted by djgizmo View Post

BTW, it looks like Techflex sleeving on ebay now has a ton of colors.
You might have ran into techflex PET. Their PET brand (also what its made of) is a loose weave sleeving, mainly used for just bundling and color coding wires. Its use as a sleeving for single-sleeving is very very subpar.
 
Hey CONDUCT,

I'm not Lutro0, but I can answer your question aswell
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For the punchdown type of SATA connectors, you don't need any tool, just remove the cap and pull the wires out.
For the crimp style connectors, you can use a small precision screwdriver or anything else that's small and spiky. There are little plastic tabs (just like on the USB and switch connectors), just lift them slightly and pull the crimps out.
 
Discussion starter · #157 ·
Quote:
Originally Posted by Furion92 View Post

Hey CONDUCT,
I'm not Lutro0, but I can answer your question aswell
wink.gif

For the punchdown type of SATA connectors, you don't need any tool, just remove the cap and pull the wires out.
For the crimp style connectors, you can use a small precision screwdriver or anything else that's small and spiky. There are little plastic tabs (just like on the USB and switch connectors), just lift them slightly and pull the crimps out.
+1 on what furion said, but an extra warning when you lift the tabs only do so slighty as you can ruin them easily.
 
Next question..

I have / will be start sleeving this evening but how do I pull the connectors out of this?

2012-07-23074842.jpg


2012-07-23074351.jpg


I did by this universal tool that works great but I cannot fit the tool in the modular connector to the PSU so I am stuck on this one.
Thanks

2012-07-23075023.jpg
 
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